| HS Code | 757643 |
| Product Name | Yinchen Mutong Powder Veterinary Grade API |
| Product Type | Veterinary Grade Active Pharmaceutical Ingredient (API) |
| Dosage Forms | Tablets; Injections; Capsules; Powders; Granules; Premix; Solutions |
| Botanical Ingredients | Yinchen (Artemisia capillaris) and Mutong (Clematis armandii / Akebia quinata) |
| Appearance | Fine yellowish-brown to light brown powder |
| Odor | Characteristic herbal aroma |
| Solubility | Partially soluble in water; dispersible in dilute ethanol |
| Active Constituents | Chlorogenic acid, scopoletin, flavonoids, saponins, and organic acids |
| Pharmacological Actions | Hepatoprotective, anti-inflammatory, diuretic, choleretic, and antipyretic |
| Indications | Veterinary use for liver disorders, jaundice, urinary tract infections, edema, and inflammatory conditions |
| Target Species | Livestock, poultry, and companion animals as directed by veterinary formulation |
| Quality Standard | In-house veterinary grade specification |
| Storage Conditions | Store in a cool, dry, airtight container away from direct sunlight |
| Shelf Life | 24 months under recommended storage conditions |
| Packaging | Sealed double-layer pharmaceutical-grade packaging |
As an accredited Yinchen Mutong Powder Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | Packed in 25 kg fiber drums with double polyethylene bags inside, sealed, labeled, and moisture-proof. |
| Container Loading (20′ FCL) | One 20-foot FCL container of Yinchen Mutong Powder veterinary-grade API, securely packed for manufacturing tablets, injections, capsules, powders, granules, premix, and solutions. |
| Shipping | Shipped in sealed, moisture-proof containers to protect the veterinary-grade API powder. Transport under dry, ventilated conditions, avoiding extreme heat or direct sunlight. Ensure safe handling with proper labeling. Delivery options include air, sea, or land freight, with dual packaging for international transport compliance. |
| Storage | Store in a cool, dry, well-ventilated area at controlled room temperature, ideally below 25°C. Keep container tightly sealed and protected from light, moisture, and direct sunlight. Avoid exposure to heat, humidity, or strong oxidizing agents. Ensure proper labeling and segregation from food, feed, and non-veterinary products. Use within shelf life after opening. |
| Shelf Life | Store in a cool, dry place away from light. Shelf life: 24 months from manufacture date when unopened. |
Yinchen Mutong Powder entering a wet-granulation tablet line is first pre-conditioned to ≤ 5.0% loss-on-drying at 50–60 °C in a fluid-bed dryer with inlet air dew point below 4 °C. The dried API is de-agglomerated through a 0.355 mm sieve and directed into a bindered granulation phase. A high-shear granulator with impeller speed 250 rpm and chopper speed 1500 rpm receives the API, microcrystalline cellulose PH102, croscarmellose sodium at 3.0% w/w, and colloidal silicon dioxide at 0.5% w/w. Aqueous polyvinylpyrrolidone K30 solution at 5.0% w/w is added at 8–12 g/min per kilogram of dry blend. Endpoint is determined by wet mass density of 0.62–0.70 g/mL and impeller power draw; overdosing the binder beyond 14% w/w fluid produces granules that still pass wet sieving but later fail disintegration under USP <701> using 900 mL of pH 6.8 phosphate buffer at 37 ± 2 °C after compression. Granules are dried to 2.5–3.5% LOD, then compressed on a rotary tablet press equipped with a paddle feeder at 30–50 rpm. Precompression is set at 3–6 kN and main compression at 10–18 kN. Tablet hardness is held at 80–120 N, friability at ≤ 1.0% per USP <1216>, and weight variation RSD at ≤ 2.0%. Dissolution testing in USP <711> Apparatus II at 50 rpm in 900 mL of 0.1 M hydrochloric acid is used for the marker compound; a release threshold of ≥ 70% at 45 min is applied only after HPLC marker linearity has been established against a qualified reference standard. Calcium hydrogen phosphate dihydrate is not used as a filler in this formula because residual phenolic acid fractions can form poorly soluble calcium salts that delay tablet disintegration and reduce dissolution recovery by more than 10% in pilot batches. For packaging, moisture-protective PVC/PVDC-aluminium blisters with a desiccant are specified when the tablet LOD exceeds 3.0% at release.
Injectable processing starts with depyrogenated equipment and compendial water for injection. The API is dispersed at 40 ± 2 °C under low-shear agitation for 30 min; undissolved botanical cell-wall fragments are reduced by cross-flow filtration through a 0.2 µm ceramic membrane before formulation. The clear permeate is cooled to 20–25 °C and adjusted with 50 mM citrate buffer to pH 5.5–6.5. Pre-filtration bioburden is maintained below 10 CFU/100 mL to prevent filter blockage and endotoxin breakthrough. Sterile filtration is performed through a 0.45 µm polypropylene prefilter protected by a glass-fibre depth layer, followed by a 0.22 µm PVDF membrane cartridge under differential pressure not exceeding 1.0 bar. Terminal autoclaving at 121 °C for 15 min is avoided when the chlorogenic acid marker shows more than 5.0% degradation after 20 min at 100 °C; published full-scale terminal sterilization data for this multicomponent herbal veterinary injection are limited, so aseptic filtration remains the default route for heat-sensitive profiles. Type I borosilicate glass vials are flushed with nitrogen before filling because residual oxygen darkens the solution over 6 months at 40 ± 2 °C and 75% RH. Phosphate buffers above pH 7.0 are avoided due to accelerated oxidation and visible darkening within 48 h at 25 °C. The finished sterile solution is tested for particulate matter by USP <788>, sterility by USP <71>, and endotoxin by USP <85>; the release panel also includes pH by USP <791> and extracted volume per USP <1>. In-line filter integrity is verified by bubble point at a minimum value specified by the cartridge supplier, and any filter with diffusional flow above the acceptance limit is discarded before batch release.
| Test point | Standard designation | Equipment/condition |
|---|---|---|
| Filter integrity post-use | Bubble point test per supplier protocol | Automated integrity tester, PVDF cartridge |
| Particulate matter | USP <788> | Light obscuration counter, ≥ 10 µm and ≥ 25 µm channels |
| Sterility | USP <71> | Soybean-casein digest medium, 14-day incubation |
| Bacterial endotoxins | USP <85> | Kinetic chromogenic LAL, dose-based limit |
| pH | USP <791> | Calibrated pH meter, 25 ± 2 °C |
For hard gelatin capsule filling, the dry-blend route is selected only after a binary excipient compatibility screen confirms less than 2.0% total marker loss after 30 days at 40 °C and 75% RH. The API is co-milled with lactose monohydrate 100 M through a 0.250 mm screen; microcrystalline cellulose PH102 is added at 20–35% w/w to improve compressibility in the dosator. Sodium starch glycolate at 2.0–4.0% w/w provides in-shell disintegration, and magnesium stearate is limited to 0.5% w/w because higher levels extend disintegration beyond 15 min in 900 mL water at 37 ± 2 °C per USP <701>. Powder flow is measured by shear cell per ASTM D6128-22; a flow function coefficient below 4.0 requires addition of colloidal silicon dioxide at 0.2–0.5% w/w before encapsulation. Fill weight uniformity is monitored at 15-minute intervals on an automatic encapsulator; a weight variation RSD above 4.0% triggers dosator adjustment and re-verification per USP <905>. Hard gelatin shell moisture transfer is the main stability constraint: fill formulations with LOD above 6.0% at 60% RH show shell cross-linking, pellicle formation, and dissolution failure within 3 months of storage. Capsules are therefore packed in HDPE bottles with induction-sealed liners and a molecular sieve desiccant. A dissolution threshold of ≥ 75% marker release at 45 min in USP <711> Apparatus I at 100 rpm using 900 mL of pH 6.8 phosphate buffer is applied to finished capsules; extended release has not been established in published veterinary monographs for this specific API and is not claimed.
In feed-mill premix lines, the veterinary API is metered into a ribbon mixer at 50–70% working volume after the carrier is pre-heated to ≤ 45 °C to reduce electrostatic fines. Ground corncob meal with particle size 40–80 mesh is used as the carrier; the powder is first adsorbed onto a 0.5–1.0% w/w vegetable oil film in the mixer at 120 rpm for 10 min, a step that reduces segregation of high-fines herbal particles from the carrier. After blending for 20 min total, 10 sampling points are pulled with a powder thief; in-process marker assay RSD above 5.0% triggers a further 10-minute mixing cycle and re-sampling. Premix inclusion rate is set between 0.5 kg and 2.0 kg per tonne of finished feed depending on the target dose; carryover in sequential batches is monitored by marker assay and held below 2.5% of the labeled concentration. This carryover limit is applied at the mixer outlet because residual dust collected in elevator pits and dead zones of the clean-in-place system otherwise contributes to batch-to-batch variance seen in downstream feed mills. Moisture is maintained below 6.0% LOD; above this value, caking on sifter screens and false blockage of volumetric screw feeders are observed on continuous production lines. The premix is discharged through a 1.0 mm screen and packed in multi-wall paper bags with an inner polyethylene liner. Stability samples are stored at 25 ± 2 °C and 60% RH for 12 weeks; marker recovery below 90% is considered out of trend for release.
Dry granulation on a fixed-roll compactor is initiated when aqueous binder addition would push the API moisture load beyond 5.0% LOD. A 150 mm diameter roll with 50 mm width is set to a roll force of 8–12 kN/cm, a roll gap of 1.5–2.5 mm, and a screw feed rate of 15–25 rpm. Ribbon density is held between 0.85 g/mL and 1.05 g/mL; ribbon density above 1.10 g/mL produces granules that pass sieve analysis but reduce dissolution below 70% at 30 min in 0.05 M phosphate buffer pH 6.8 under USP <711> Apparatus II at 50 rpm. The compacted ribbons are milled with an oscillating granulator fitted with a 1.0 mm screen; granules retained on 18 mesh and passing 80 mesh fines above 25% w/w are reprocessed. Crospovidone at 2.0% w/w and polyvinylpyrrolidone K30 at 5.0% w/w serve as dry binders and disintegrant. Finished granules are filled into sachets or oral dosing syringes after moisture is confirmed below 4.0% LOD. In high-humidity packaging lines above 60% RH, static charge and hygroscopic pickup are controlled by dehumidified air at ≤ 35% RH; failure to control this leads to granule adhesion to vertical form-fill-seal tooling and irregular fill weights exceeding 5.0% RSD.
For proportioner-administered drinking water formulations, a co-milled dispersion base is prepared from maltodextrin M100 and the API at a 1:1 weight ratio, then sieved through 180 µm. The dry dispersion is added to water at 10–20 °C under recirculating agitation; xanthan gum is introduced at 0.05–0.10% w/v as a suspending agent after a 10-minute hydration period. Sedimentation volume after 4 h is held above 0.90; increasing xanthan above 0.15% w/v raises viscosity above 150 mPa·s at 25 °C and causes clogging of narrow-bore medicator tubing in field installations. The pH is adjusted to 6.0–6.5 with citric acid or sodium citrate; outside this range, solubility of acidic marker compounds declines and visible flocculation appears within 2 h. Microbial quality of the reconstituted liquid is tested under USP <61> and USP <62>; total aerobic count is held below 10^3 CFU/mL after 24 h at 25 °C, and Staphylococcus aureus, Pseudomonas aeruginosa, Escherichia coli, and Salmonella are absent from 1 mL. The prepared water line is used within 24 h after reconstitution; beyond that, marker assay decreases by more than 5.0% in warm barn conditions above 30 °C. Incompatibilities include strong oxidizing sanitizers such as hypochlorite at concentrations above 50 ppm, which bleach the phenolic marker and reduce measurable potency within 1 h; therefore, water lines are flushed with clean water before drug delivery and after medication cycles.
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Yinchen Mutong Powder Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions is a botanical active pharmaceutical ingredient prepared from the dried herb of Yinchen and the dried stem of Mutong, processed by de-dusting, controlled milling, and moisture adjustment for pharmaceutical formulation. It is supplied as a fine powder for downstream manufacture into seven specified dosage forms; it is not a finished medicated feed, a sterile injection, or a diluted premix. The product is controlled by a release specification covering botanical identity, loss on drying, total ash, heavy metals, pesticide residues, mycotoxin screening where required, and microbial quality. A single public model designator is not present in the current technical literature; batch-specific model suffixes assigned by the manufacturer are used to distinguish particle-size and endotoxin-controlled grades for solid oral, liquid oral, and injectable processing. The receiving formulator should request the exact grade designation and batch release certificate before equipment qualification or stability studies.
The dual botanical nature of the powder creates a more complex control problem than a single-herb extract. It cannot be standardized to one marker alone; a chromatographic fingerprint or multi-marker assay is required. This is one of the primary differences from purified or single-component APIs, where identity and potency can be verified by a single peak. It also differentiates this product from feed-grade herbal powders that do not require pharmaceutical release testing.
The botanical material is typically dried in a belt dryer or tray dryer to a defined moisture endpoint before milling. The mill type—whether a pin mill, hammer mill, or classifying mill—affects the width of the particle-size distribution. A pin mill with a classifier is often preferred for injectable-grade lots because it produces a narrow particle-size cut and reduces the coarse fibrous fraction that can block downstream filters. The milled powder is then sieved and blended in a ribbon blender to ensure homogeneity of the two botanical components. Because heat generated during milling may soften cuticular waxes, the milling chamber should be kept below 40 °C for heat-sensitive botanical APIs. These are general processing controls; the supplier's process validation report should confirm the specific milling and blending parameters.
In low-shear feed mixing, a crude botanical powder is commonly accepted with a broad particle-size distribution and a microbial count governed by feed hygiene rather than pharmacopoeial limits. The API-grade material differs in three respects: it is subjected to controlled comminution with a defined sieve cut, it is dried to a residual moisture range compatible with capsule filling and direct compression, and it is released against pharmacopoeial test methods. These controls do not guarantee that all lots are identical; batch-to-batch variability of botanical secondary metabolites remains a known limitation. A formulator should therefore fix the ratio of the two plant species in the product specification and confirm marker bands by chromatographic fingerprinting before scale-up.
Table 1 summarizes the test matrix that separates this product from feed-grade botanical powders.
| Quality attribute | Test method | Relevance to API conversion |
|---|---|---|
| Loss on drying | Ph. Eur. 2.2.32 | Prevents sticking in tablets and microbial growth |
| Total ash | Ph. Eur. 2.4.16 | Detects soil and mineral contamination |
| Heavy metals | Ph. Eur. 2.4.8 | Limits risk in chronic veterinary oral exposure |
| Pesticide residues | Ph. Eur. 2.8.13 | Controls agrochemical carryover |
| Microbial enumeration | Ph. Eur. 2.6.12 / 2.6.13 | Sets pre-sterilization bioburden baseline |
| Bacterial endotoxins | Ph. Eur. 2.6.14 | Required for injectable-grade lots |
| Particle-size distribution | USP <429> / Ph. Eur. 2.9.31 | Controls flow and segregation in solid oral form |
The table is not a finished-product specification; it is a control set applied to the API. Absence of a harmonized monograph for the two-herb combination means the manufacturer should maintain a validated in-house method for botanical identity and marker content. Published data for this specific configuration is limited; therefore, release limits should be justified by stability and process capability data rather than by transposing limits from single-herb monographs.
Because the powder is not a pre-solubilized extract, its solid-state behavior determines whether a batch can be transferred among tablets, capsules, powders, granules, premix, and solutions without re-milling. Direct compression on a rotary press with a force feeder requires adequate flow; if the powder is too cohesive, die filling becomes non-uniform and weight variability increases. A particle-size target of 80 µm to 150 µm D90 is commonly used for botanical direct compression, but the exact D90 should be set after pilot compaction. For capsule filling on dosator-type machines, bulk density and flow are more important than simple particle size. For premix and granule manufacture, sieve fraction and dusting tendency govern blend uniformity with feed carriers.
Table 2 summarizes process-critical properties for the seven dosage platforms.
| Dosage form | Typical processing route | Critical API property | Reference method/equipment |
|---|---|---|---|
| Tablets | Direct compression or wet granulation | Flow, compressibility, residual moisture | Ph. Eur. 2.9.34; rotary press with force feeder |
| Capsules | Dosator or tamping pin filling | Bulk density, particle size | USP <429>; dosator capsule machine |
| Powders | Dry blending with carrier | Flow, dusting tendency | USP <786>; V-blender |
| Granules | Fluid-bed or high-shear granulation | Wettability, particle size | Ph. Eur. 2.9.31; high-shear granulator |
| Premix | Dilution with feed carrier | Sieve fraction, bulk density match | USP <786>; ribbon mixer |
| Solutions | Dissolution, pH adjustment, filtration | Clarity, pH stability, microbial load | Ph. Eur. 2.2.1; stirred vessel with filter train |
| Injections | Pre-filtration and aseptic membrane filtration | Endotoxin, sub-visible particles, filterability | Ph. Eur. 2.6.14, Ph. Eur. 2.9.19; 0.22 µm membrane |
In direct compression, the main failure mode is lamination caused by elastic recovery of fibrous vascular tissue after compaction. This is controlled by adding plastic diluents or by wet granulation. A residual moisture range of 3.0% to 5.0% w/w is often used for botanical powders to reduce sticking on B-tooling, but moisture below 2.0% w/w may increase static charging and segregation in low-shear tumblers. These values are process guidelines, not release specifications; the final limits must be proven by process capability.
On a production-scale rotary tablet press equipped with a force feeder and B-tooling, the fibrous fraction of the powder may increase ejection force. If magnesium stearate is raised beyond 2.0% w/w to reduce ejection force, dissolution may slow, particularly for poorly water-soluble botanical constituents. Wet granulation with povidone K30 binder solution at 5% w/w solids often reduces capping, but the granule moisture must be reduced to a final value below 4.0% w/w before compression. These are standard responses for botanical APIs and should be confirmed on a pilot batch. For capsules, dosator-type machines require a minimum powder column height that is affected by tap density; a tap density below 0.45 g/mL may require forced filling or pre-compaction. The tap density limit should be set after the capsule machine type and speed are fixed.
For premix and powder use, segregation is governed by particle-size match with the feed carrier. If the carrier particle size is larger than 500 µm, the API may sift downward in the feed bin; a pre-blend with a carrier of similar size is therefore required. Direct addition to pelleted feed without a pre-mix step may cause blend uniformity to fail the CV ≤ 5.0% criterion typical of medicated feed tests. Uniformity is measured by USP <905> or the equivalent current pharmacopoeial uniformity method, and the manufacturer must validate blend uniformity on the actual mixer.
Typically, the limiting test for injectable development is not chemical potency but filterability and bacterial endotoxin burden. The botanical origin of the powder introduces natural endotoxin loading that must be reduced or shown to be below the aqueous parenteral threshold. Aqueous extraction may dissolve polysaccharides and tannins that form colloidal haze after cooling. Filtration through a 0.45 µm prefilter before a 0.22 µm sterilizing membrane is common, but filter blocking can occur if extraction temperature or pH is not controlled. If the solution is heat-sterilized at 121 °C for 15 min, precipitation or color change must be evaluated; aseptic filtration is preferred when thermal degradation markers exceed the specification.
For oral solutions, the microbial quality requirement is less stringent than for parenterals, but the powder must still not raise the finished product total aerobic count beyond its specification. The API is tested against Ph. Eur. 2.6.12 and 2.6.13; for injectable-grade lots, bacterial endotoxins are tested by Ph. Eur. 2.6.14. Sub-visible particulate matter for injectable solutions is assessed after final filtration by Ph. Eur. 2.9.19. A depyrogenation step such as dry heat treatment should only be introduced after demonstrating that secondary metabolites are not degraded; this is a stability risk specific to multi-botanical powders. Published data for this specific product in injectable form is limited, so development batches must include filter capacity and endotoxin-reduction data.
For solutions intended for oral use, the powder should be extracted or dissolved in purified water at a controlled temperature. The pH should be adjusted after the addition of the powder, not before, because the botanical acid-base buffering capacity may shift the final pH. If the solution is exposed to air for extended periods, oxidation of polyphenols may produce darkening; a nitrogen overlay or closed vessel is therefore useful. The solution should be filtered through a 10 µm clarifying filter before storage or further dilution in premix operations. These steps reduce the risk of nozzle clogging in metering pumps. For injectables, the solution must also meet the particulate matter count specified by Ph. Eur. 2.9.19; a final membrane filter of 0.22 µm is standard, but earlier filtration stages may be required to prevent premature blocking.
For liquid and semi-solid oral forms, the powder should not be directly blended with strongly alkaline carriers or with oxidizing surfactants without pre-testing. Botanical polyphenols are sensitive to oxidation at high pH and can form insoluble complexes with iron salts, cationic polymers, and some synthetic preservatives. In tablet and capsule formulations, basic amine excipients may induce color change and moisture uptake; binary compatibility studies should follow ICH Q8(R2) principles. The product also differs from finished granules and premixes because it contains no carrier, preservative, or flavoring system, so its chemical interactions are concentrated rather than buffered by a diluent.
Batch-to-batch variance is a recognized limitation of multi-botanical powders. The raw herb content of flavonoids, triterpenoids, and lignans can shift with harvest season, geographic origin, and drying conditions. The API manufacturer typically blends multiple harvest lots to reduce this variance, but a residual relative standard deviation in marker content may remain. Therefore, the receiving manufacturer should re-standardize the active marker content on a dry-weight basis after every campaign. The release certificate should provide actual values rather than pass/fail statements. If the product is intended for injectable use, a change in the species ratio may change both the endotoxin load and the filter capacity.
Compared with a single-herb Artemisia extract or a single-herb Akebia extract, the two-herb powder provides a fixed botanical ratio rather than a purified single marker. This increases the complexity of the chromatographic fingerprint and makes single-marker assay insufficient for release. Multi-marker quantification by HPLC or UPLC is therefore necessary. The product is also not comparable to a finished granule or premix on the basis of extract ratio alone; species substitution patterns, marker profile, and particle-size distribution are more relevant. Published data for this specific configuration is limited, so the supplier development report and batch certificate should be reviewed before substituting this API for a crude powder or a single-herb extract.