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Silicified Microcrystalline Cellulose Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions

    • Product Name: Silicified Microcrystalline Cellulose Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions
    • Factroy Site: Yudu County, Ganzhou, Jiangxi, China
    • Price Inquiry: admin@ascent-chem.com
    • Manufacturer: Ascent Petrochem Holdings Co., Limited
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    Specifications
    HS Code 835089
    Product Name Silicified Microcrystalline Cellulose Veterinary Grade API
    Chemical Composition Coprocessed excipient containing approximately 98% microcrystalline cellulose and 2% colloidal silicon dioxide
    Physical Form White or off-white, odorless, fine or granular powder
    Particle Size Distribution Typical D50 ranges from 40 to 120 microns depending on specified grade
    Bulk Density Approximately 0.25 to 0.35 g/mL
    Tapped Density Approximately 0.35 to 0.45 g/mL
    Flowability Excellent flow with Carr index generally below 20
    Compressibility High compactibility and tensile strength at low compaction pressures
    Lubricant Sensitivity Low sensitivity to lubricants such as magnesium stearate
    Hygroscopicity Low moisture uptake with equilibrium moisture content below 5% at 65% relative humidity
    Ph Value Between 5.0 and 7.5 in an aqueous dispersion
    Specific Surface Area Approximately 1.3 to 1.5 m²/g
    Solubility Practically insoluble in water, dilute acids, and most organic solvents
    Chemical Stability Stable under normal storage conditions and compatible with a wide range of veterinary active ingredients

    As an accredited Silicified Microcrystalline Cellulose Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing Packaged in 25 kg net HDPE drums with double polyethylene liners, tamper-evident seals, and full labeling for veterinary pharmaceutical use.
    Container Loading (20′ FCL) A 20-foot FCL of silicified microcrystalline cellulose veterinary grade API, packed in sealed drums/pallets, secured for safe transport.
    Shipping Ship as non-hazardous powder in sealed double polyethylene-lined fibre drums or multilayer bags. Protect from moisture and contamination. Store away from incompatible materials. No special transport classification required; however, keep dry, ventilated, and secure during transit to preserve product integrity and veterinary API quality.
    Storage Store Silicified Microcrystalline Cellulose Veterinary Grade in a tightly sealed, original container in a cool, dry, well-ventilated area. Protect from moisture, humidity, and direct sunlight. Avoid exposure to temperatures above 25°C. Keep away from incompatible materials and foodstuffs. Ensure container remains closed when not in use to preserve quality.
    Shelf Life Shelf life is typically 3 years from manufacture when stored sealed, cool, and dry in original containers.
    Application of Silicified Microcrystalline Cellulose Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions

    A direct compression platform for companion-animal oral tablets using silicified microcrystalline cellulose veterinary grade begins with sieving the active pharmaceutical ingredient through a 500 µm screen to remove storage-induced agglomerates, followed by geometric preblending with SMCC 50 in a 1:1 ratio before transfer to a 200 L tumble blender operating at 10–15 rpm for 15–20 min. SMCC 50 is incorporated at 20–50% w/w as a filler and dry binder in low-dose and moderately potent formulations; the excipient consists of approximately 98% w/w microcrystalline cellulose and 2% w/w colloidal silicon dioxide, which raises bulk density and reduces the lubricant sensitivity observed with unmodified microcrystalline cellulose. Bulk and tapped density are measured under USP <616>; lot-to-lot shifts greater than ±0.05 g/cm³ require re-qualification of the feeder and die-cavity fill parameters because the powder height in the feed frame changes the die fill and final tablet weight. Lubricated blends are produced with magnesium stearate at 0.5% w/w for 3–5 min; prolonged lubrication beyond 10 min or levels above 1.5% w/w produce a measurable reduction in tablet tensile strength because the hydrophobic coating disrupts interparticulate bonding. Tablets are compressed on a rotary tablet press fitted with 8 mm round concave B-tooling, precompression force of 2–4 kN, main compression force of 8–18 kN, and turret speed of 25–45 rpm. Ejection force is logged as an indicator of lubricant efficiency and die-wall friction; an upward trend relative to the baseline for that formulation indicates the need to re-evaluate blend moisture or mixing time after magnesium stearate addition. Tablet weight control on older rotary presses without forced feeders may require reduced turret speed below 25 rpm because the improved flow of SMCC 50 can cause flooding in gravity-fed dies. Finished tablets are assessed under USP <905> Uniformity of Dosage Units, USP <1216> Tablet Friability, and USP <1217> Tablet Breaking Force; veterinary new animal drug production in the United States is conducted under 21 CFR Part 211 current GMP and the stability protocol defined in the approved NADA or ANADA submission. Terminal product types include chewable, scored, and liver-flavored tablets for dogs and cats, with total tablet weights commonly between 200 mg and 1,000 mg. At ambient relative humidity above 60%, the preblend requires pre-drying to ≤2.5% w/w moisture before compression; failure to control moisture results in weight variability and punch filming on high-speed presses. Injectable solution use is outside the documented functionality of this insoluble particulate grade.

    Compendial methodMeasured parameterRoutine application in these scenariosTypical in-process criterion
    USP <905>Uniformity of dosage unitsTablets, capsules, unit-dose oral powdersAcceptance value ≤15
    USP <1216>Tablet friabilityOral tabletsWeight loss ≤1.0%
    USP <1217>Tablet breaking forceOral tabletsRange per approved specification
    USP <616>Bulk and tapped densityPowders, granules, premixesLot-to-lot control limit
    USP <1174>Powder flowCapsule and sachet fillingFlow index class per vendor file

    How Does Silicified MCC 90 Maintain Fill-Weight Uniformity in High-Speed Tamping-Pin Capsule Systems?

    In capsule operations using a tamping-pin dosing-disc machine, the powder bed is maintained at a depth of 25–45 mm and the tamping pins are adjusted to produce plug lengths from 10 mm to 14 mm. Silicified MCC 90 is included at 15–40% w/w in the dry fill formulation to reduce density stratification and to maintain plug cohesion during transfer into size 0 and size 1 hypromellose or hard gelatin shells. The production process comprises blending the API with SMCC 90 and other excipients in a low-shear bin blender for 15–20 min, adding 0.25–1.0% w/w magnesium stearate for 2–4 min, and filling on a tamping-pin capsule machine operating at 20,000–60,000 capsules/h. Fill weight is checked at intervals not exceeding 15 min; sustained upward drift in fill weight indicates powder bed densification, which can be reversed by lowering bed height or by replacing the feed frame wiper. If fill-weight drift persists after these adjustments, the tamping pin spring force and the filling cam profile are evaluated before altering formulation composition. Finished capsules are assessed under USP <905> Uniformity of Dosage Units and USP <711> Dissolution; apparatus and media are selected according to the approved veterinary product specification, commonly Apparatus 2 with paddle speed 50 rpm in 900 mL of 0.1 N HCl or purified water at 37±0.5 °C. Terminal product types include capsule presentations of antimicrobial, anti-inflammatory, and antiparasitic actives for dogs and cats. Formulation moisture is maintained below 3.0% w/w for hypromellose shells because high-moisture powder can soften the shell at the body–cap joint and cause leakage; when the API is hygroscopic, the capsule line is conditioned below 35% RH and a desiccant packet is inserted into the primary package.

    Roller Compaction Limits and Granule Hardness Thresholds

    When dry granulation of livestock oral granules is required without exposure to heat or moisture, silicified MCC 50 at 10–30% w/w is used to improve flow and reduce dust. The preblend is compacted on a roller compactor with roll force between 6 kN/cm and 12 kN/cm, roll gap 1.5–2.5 mm, and roll speed 5–15 rpm; ribbons are milled through an oscillating granulator fitted with 0.8–1.25 mm screens. Ribbon density is a better control parameter than roller pressure alone because variation in raw-material moisture and particle size can change ribbon density at fixed roll force; ribbons that are too dense produce granules requiring higher recompression force during tableting, while crumbly ribbons increase fines below 75 µm. Granule quality is characterized using USP <616> bulk and tapped density and USP <786> particle-size distribution by analytical sieving; unit-dose granules or tablets are subsequently tested under USP <905>. The process is appropriate for cattle and horse oral granules packed in sachets, direct-feed granules for swine, and granules recompressed into oral tablets. Published data for this specific veterinary roller compaction configuration is limited; the roll-force window should be confirmed with the actual API because low-melting-point actives may adhere to the rolls, requiring chilled rolls, lower roll speed, or a higher SMCC fraction to reduce contact between molten API domains and metal surfaces.

    Medicated feed premix manufacture with silicified microcrystalline cellulose veterinary grade as a flow-control and anti-dusting agent begins with the active premix concentrate, which is stepwise diluted through a 750 kg paddle ribbon mixer operating at 20–40 rpm. SMCC 50 is added at 0.5–5.0% w/w as a micro-ingredient carrier and dust suppressant; in high-potency preblends the level may be increased to 10–20% w/w when the excipient functions as a diluent vehicle. Compliance is anchored to EU Regulation (EC) No 1831/2003 for feed additives and Regulation (EC) No 183/2005 for feed hygiene; in the United States, medicated feed premixes follow 21 CFR Part 558 new animal drug feed additives, with GMP requirements under 21 CFR Part 225. Premix homogeneity is verified by sampling at 5–10 points and assaying the tracer or active; a coefficient of variation below 5% is commonly targeted for Type A medicated articles, but the acceptance limit is defined by the regulatory submission. The production process includes milling the active premix through a 0.85 mm sieve, geometric dilution with SMCC and other carriers, ribbon mixing for 10–15 min, and filling into 25 kg multi-wall bags with polyethylene liners. Terminal products include vitamin/mineral premixes, anticoccidial medicated premixes, and feed-additive concentrates for poultry and swine. Extended pneumatic conveying after final mixing can alter the particle-size distribution of the silicified MCC and increase fines; if conveying is unavoidable, the use of a filtered receiver and particle-size verification before bagging should be incorporated into the line qualification.

    When Unit-Dose Oral Powders Require Dust Suppression and Rapid Suspension in Drinking Water

    Oral powder sachets for calves, foals, and pigs are produced using SMCC 90 at 5–20% w/w to reduce dust generation during auger filling and to improve dispersion when the veterinary powder is added to a measured volume of drinking water. The mixing process starts with a low-shear tumble blender charged to 50–80% of rated capacity; SMCC 90 is sandwiched between layers of the active and water-soluble diluents, then mixed for 20–30 min. After blending, the powder is filled into foil-lined sachets using an auger filler with volumetric dosing; fill weights are controlled by in-process checkweighing at intervals not exceeding 10 min. Compliance includes USP <1174> Powder Flow, USP <616> bulk density, and USP <905> uniformity of dosage units for unit-dose containers; if the product is marketed as a medicated drinking water product, the feed and veterinary drug legislation cited in the medicated premix scenario applies. Terminal products include 1–10 g unit-dose sachets containing electrolytes, anthelmintics, or antimicrobial oral powders for species where weight-based dose adjustment is required. Dispersion evaluation is warranted by adding a sachet to 1 L of water at 20±2 °C under paddle agitation; the resulting fine suspension should be administered with continuous mixing because SMCC does not dissolve. Powder moisture should stay below 3.0% w/w to prevent clumping in the sachet; if the product contains effervescent components, silica-based moisture scavengers may be required but their dissolution pH can influence the suspension characteristics.

    For large-animal oral bolus formulations, high-shear wet granulation with silicified microcrystalline cellulose 50 at 5–15% w/w is used as an intragranular binder and water-uptake modifier. The dry powders are premixed for 5 min in a 300 L high-shear mixer, then granulated with purified water or an aqueous binder solution added at 20–35% w/w of the dry charge. The wet mass is mixed at impeller speed 150–250 rpm and chopper speed 1,500–3,000 rpm until the end-point torque reaches a plateau; overgranulation results in dense granules that resist disintegration. If the dry powder blend includes hygroscopic electrolytes, the water addition rate is reduced and the chopper is operated at the lower end of the stated range to avoid local over-wetting. The granules are dried in a fluid-bed dryer with inlet air temperature 60–70 °C until loss on drying is 1.5–2.5% w/w, then milled through a 1.0–1.5 mm screen and compressed into 1–5 g bolus tablets. Finished boluses are tested under USP <701> Disintegration, USP <1217> Tablet Breaking Force, and USP <905> Uniformity of Dosage Units; manufacture is governed by 21 CFR Part 211 current GMP for veterinary pharmaceuticals. Terminal product types include oral bolus tablets for cattle and horses, including anthelmintic and electrolyte boluses. Because silicified MCC retains some moisture, drying to below 1.0% w/w should be avoided for wet-granulated tablets because over-drying can reduce compactibility and increase friability; aqueous granulation is unsuitable for actives that hydrolyze in contact with water.

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    Certification & Compliance
    More Introduction

    Commercially supplied as a white to off-white free-flowing powder, silicified microcrystalline cellulose veterinary grade is a co-processed cellulosic excipient rather than a pharmacologically active substance, although the designation API appears in some veterinary drug master files and commercial product names. The material consists of microcrystalline cellulose with a nominal **2.0 % w/w** colloidal silicon dioxide physically associated with the cellulose surface by a coprocessing step. When no veterinary-specific monograph exists, the product is controlled against the **USP-NF** monograph for silicified microcrystalline cellulose and, where required, the applicable microcrystalline cellulose monograph. The dosage-form list of tablets, injections, capsules, powders, granules, premix, and solutions defines processing targets rather than true solubility behavior: the powder is practically insoluble in water and organic solvents.

    Trade designations follow particle-size and density classes. SMCC 50, SMCC 90, SMCC HD 90, and SMCC 90 LM are common in vendor technical literature. The **50 µm** grade is typically used in wet granulation and low-dose dry blends requiring rapid hydration and high surface coverage. The **90 µm** grade is intended for direct-compression tablet and capsule filling. High-density variants designated as HD grades and low-moisture variants designated as LM grades are available from multiple suppliers, but exact grade nomenclature is manufacturer-specific. The particle size distribution is normally verified by laser diffraction according to **USP <429>**, with d50 control bands such as **45–65 µm** and **80–110 µm** for the nominal 50 and 90 classes. Bulk density and tapped density are measured according to **USP <616>**, loss on drying according to **USP <731>**, and pH of an aqueous dispersion according to **USP <791>**. Table 1 gives typical release ranges reported in vendor technical bulletins.

    Typical physicochemical ranges for veterinary-grade silicified microcrystalline cellulose; values are compiled from vendor technical bulletins and are not batch release acceptance criteria.
    Parameter Test method SMCC 50 typical range SMCC 90 typical range
    Nominal median particle size (d50) **USP <429>** laser diffraction **45–65 µm** **80–110 µm**
    Bulk density **USP <616>** **0.28–0.35 g/cm³** **0.29–0.36 g/cm³**
    Tapped density **USP <616>** **0.32–0.40 g/cm³** **0.34–0.42 g/cm³**
    Angle of repose **USP <1174>** **26–30°** **27–31°**
    Loss on drying **USP <731>** **≤ 5.0 %** **≤ 5.0 %**
    pH (10 % w/v aqueous dispersion) **USP <791>** **5.0–7.0** **5.0–7.0**
    Colloidal silicon dioxide content compendial monograph identification **2.0 %** nominal **2.0 %** nominal

    In a direct-compression setting, the material is weighed and blended with the active pharmaceutical ingredient and a lubricant in a bin blender, V-blender, or low-shear drum blender. It is not a disintegrant, and high-compression formulations may require croscarmellose sodium at **1–3 % w/w** to maintain dissolution. The powder can be compressed on rotary tablet presses with standard concave or flat-faced tooling; typical compaction pressures for veterinary tablets are **100–180 MPa**, but the actual pressure must be established on a compaction simulator because powder compressibility depends on moisture, particle size, and lubricant mix. Magnesium stearate is typically added at **0.5–1.0 % w/w**; blending beyond **5 min** is generally unnecessary and may produce a lubricant film on the cellulosic surface.

    The compaction behavior of silicified microcrystalline cellulose is predominantly plastic deformation with low elastic recovery. On a rotary tablet press with **10 mm** flat-faced tooling, compression forces of **10–20 kN** can produce tablets that pass **USP <1216>** friability testing, but capping may occur if precompression is inadequate or if the granule feed is over-lubricated. A precompression stage of **1–3 kN** is therefore common in direct-compression runs. The ejection force is typically lower than that of unmodified MCC at the same compaction pressure because of the coprocessed silicon dioxide, but the quantitative reduction varies with lubricant concentration, tooling condition, and turret speed. Published data for veterinary-grade silicified MCC in specific direct-compression matrices are limited; feasibility batches on an instrumented press are recommended.

    For capsule filling, the material is processed on tamping-type or dosator-type machines. The **90 µm** grade is generally preferred for high-speed filling because of its higher bulk density and lower dustiness relative to the **50 µm** grade. In very small capsule sizes, bridging in powder feed tubes can still occur; adding an external glidant at **0.1–0.3 % w/w** may be necessary on vibratory feed systems. Capsule weight variation should be monitored from the first **100 capsules** after start-up because static charge on the cellulosic surface can elevate early fill variation. Static charge is minimized by maintaining ambient relative humidity at **40–55 % RH** and grounding metal contact surfaces. Tamping force values of **30–80 N** on dosator-type machines are reported for the **90 µm** grade, but these values are machine-specific and require confirmation.

    What Distinguishes Silicified MCC From Unmodified MCC or a Simple Physical Blend?

    Unmodified microcrystalline cellulose has high compactibility but poor flow, low bulk density, and high sensitivity to over-lubrication. Silicification deposits colloidal silicon dioxide on the cellulose surface, reducing interparticle friction and improving die fill. In a simple physical blend of microcrystalline cellulose and fumed silica, the silica can segregate during conveying; in the coprocessed product, the silica remains spatially associated with the cellulose, which is a critical advantage in low-dose veterinary premixes where segregation of glidant can shift content uniformity. The product is not a simple substitute for fumed silica. It provides less free-flowing improvement than a high-surface-area hydrophobic silica in some powder systems, but the flow benefit is distributed without an additional mixing step.

    Compared with spray-dried lactose, the product is non-reducing and does not participate in Maillard browning with primary amine active ingredients. Compared with dicalcium phosphate dihydrate, it is less dense and less abrasive to tablet tooling; however, its lower bulk density can require larger die cavities for the same fill weight. Compared with crospovidone, it does not wick solvent rapidly and does not act as a superdisintegrant. It should not be used as the sole disintegrating agent in tablets that require rapid release. Published independent comparative data under veterinary-specific formulation conditions are limited; vendor technical bulletins provide most of the measurable differences.

    Injection-Grade Suspension Behavior and Endotoxin Control

    When the product is specified for injections, the intended use is as a suspending agent in aqueous veterinary suspensions or as a dry powder for reconstitution, not as a solute in a true solution. The powder is practically insoluble; therefore, finished products for subcutaneous or intramuscular use are suspensions or reconstitutable suspensions. Intravenous administration is not appropriate because of the particulate burden and the resulting risk of capillary occlusion. The injectable grade requires additional control of bacterial endotoxins according to **USP <85>**, sterility according to **USP <71>**, and particulate matter for the final injectable product according to **USP <788>**. Low-endotoxin grades are available, but published limit values for this specific veterinary grade are not uniform; the finished parenteral monograph must define the endotoxin limit based on dose and route.

    Veterinary-grade material should not be confused with general tableting-grade material. Tableting grades may not carry endotoxin certificates; the injectable grade does. If the product is purchased as a veterinary grade for injections, the certificate of analysis should include endotoxin release data and sterility after the qualified sterilization step. Terminal sterilization of dry powder is typically performed by gamma irradiation; sterilization dose is established according to **ISO 11137**. Doses above **25 kGy** may cause chain scission in the cellulose matrix, discoloration, and reduced compactibility, but the exact threshold for a given batch depends on initial moisture and antioxidant load. Moist heat sterilization of the dry powder is generally not recommended because it can produce caking and browning. Sterile filtration is not possible because the material is insoluble and particulate. Where aseptic processing is required, the powder is handled in **ISO 14644** classified cleanrooms under low-humidity conditions.

    Compendial and regulatory control matrix for injectable-grade use in veterinary suspensions.
    Attribute Reference method Application control
    Bacterial endotoxins **USP <85>** Finished parenteral monograph; vendor may supply low-endotoxin grade
    Sterility **USP <71>** Pass after qualified terminal sterilization or aseptic processing
    Particulate matter in injections **USP <788>** Applies to final suspension; particle size must be controlled by formulation
    Subvisible particulate matter **USP <787>** Not directly applicable to cellulosic suspensions; final product assessed case-by-case
    Elemental impurities **USP <232>/<233>** Based on ICH Q3D route-dependent limits
    Residual solvents **VICH GL 18**, **USP <467>** Not detected in routine production; class 2/3 solvents per monograph

    When the Product Is Used in Premixes, Granules, and Feed Powders

    In medicated feed premixes, the powder is used as a dry binder, anticaking agent, and carrier for oily or hygroscopic actives. It can be added directly to ribbon mixers, paddle mixers, or tumble mixers. Blend homogeneity is influenced by particle size; the **50 µm** grade typically provides faster dispersion in a low-dose premix, but it may generate more dust than the **90 µm** grade. Dust formation is controlled by the coprocessed silicon dioxide only to a limited extent; local exhaust ventilation is required in charging stations. The product absorbs atmospheric moisture above **60 % RH** and should be conditioned at **40–50 % RH** before blending if bulk bags have been stored in unheated warehouses. In a ribbon mixer, blend uniformity is assessed by sampling **10** locations and calculating coefficient of variation **≤ 5.0 %** for active loads above **0.1 % w/w**.

    For wet granulation, the **90 µm** grade is typically used as a dry binder in high-shear granulators. Water or binder solution is added until a torque or power-draw endpoint is reached; fixed water percentages are unreliable because the pH, salt content, and hygroscopicity of the active ingredient can shift the wet mass consistency. Impeller speeds of **150–300 rpm** and chopper speeds of **1000–3000 rpm** are representative of pilot-scale high-shear equipment, but scale-up requires constant impeller tip speed and Froude number rather than fixed rpm. At levels below **10 % w/w** in a wet granulation, the material does not provide sufficient binding strength for brittle actives; a polymeric binder such as povidone or hydroxypropyl cellulose may be required. In fluid-bed granulation, the product may be less free-flowing than denser carriers but can be sprayed with binder solutions without excessive defluidization if the airflow rate is maintained above the minimum fluidization velocity.

    For dried granules, the target particle-size distribution is typically **150–850 µm**, with fines below **150 µm** limited to **≤ 25 %** to prevent segregation and dust. Loss on drying after fluid-bed drying is typically controlled to **≤ 3.0 %**. These values are process targets rather than compendial limits. The finished medicated feed or premix is subject to **21 CFR 225** current good manufacturing practice for medicated feeds.

    Where the dosage-form list includes solutions, the correct technical interpretation is a dry blend for reconstitution to a suspension or the use of the product as a suspending component in a multi-phasic liquid. The powder is practically insoluble in water, ethanol, propylene glycol, and glycerol. Aqueous dispersions at concentrations up to **20 % w/v** can be prepared with rotor-stator mixing at **500–1500 rpm** for **10–15 min**. Above **15 % w/v**, viscosity increases sharply and additional suspending agents such as xanthan gum or a carbomer may be needed. Sedimentation occurs on standing, and the label must require vigorous shaking before administration. In non-aqueous vehicles, settling rate changes with vehicle viscosity and interfacial properties; compatibility testing per the finished veterinary medicinal product protocol is required.

    The product is incompatible with strong oxidizing agents, strong acids, and dry heat above **200 °C**; cellulosic dust clouds may be combustible. Strong alkaline treatment at elevated temperature can cause mercerization and partial dissolution. Pre-drying is required at process relative humidity above **60 %**. Storage in unlined fiber drums under high humidity may permit microbial growth and should be avoided for injectable-grade material. Residual solvent and elemental impurity controls are referenced to **VICH GL 18** and **USP <232>/<233>**; batch-specific certificates of analysis should be requested for each lot used in veterinary field trials or commercial manufacture.

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