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Shixiang Granules Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions

    • Product Name: Shixiang Granules Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions
    • Factroy Site: Yudu County, Ganzhou, Jiangxi, China
    • Price Inquiry: sales10@sinochem-nanjing.com
    • Manufacturer: Ascent Petrochem Holdings Co., Limited
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    VTB
    Specifications
    HS Code 363100
    Product Name Shixiang Granules Veterinary Grade API
    Api Type Veterinary Grade Active Pharmaceutical Ingredient
    Physical Form Granules
    Grade Veterinary
    Primary Use Active ingredient for veterinary pharmaceutical manufacturing
    Compatible Dosage Forms Tablets; Injections; Capsules; Powders; Granules; Premix; Solutions
    Appearance Uniform, free-flowing granules
    Assay Purity Conforms to established veterinary API specification
    Solubility Formulation-dependent; compatible with aqueous and/or organic vehicles
    Moisture Content Within specified limit for granular veterinary API stability
    Storage Conditions Store in a tightly sealed container in a cool, dry, well-ventilated area
    Shelf Life Typically 24 months from date of manufacture under recommended storage
    Packaging Sealed pharmaceutical-grade bags or drums
    Direct Animal Use No; intended solely for dosage form manufacturing

    As an accredited Shixiang Granules Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing Packaged in sealed, moisture-proof double-layer polyethylene bags within an aluminum foil pouch, supplied in 25 kg net drums.
    Container Loading (20′ FCL) 20′ FCL loading: drums/cartons on pallets, secured, sealed per export guidelines for Shixiang Granules veterinary API formulations.
    Shipping Shipped in sealed, UN-approved containers with tamper-evident seals to prevent contamination. Export-grade packaging, full SDS and COA provided. Delivery worldwide via air/sea/express, complying with all international hazardous materials and veterinary pharmaceutical regulations. Proper handling labels and temperature-protective options available as required.
    Storage Store Shixiang Granules veterinary-grade API in a tightly sealed, original container in a cool, dry, well-ventilated area at controlled room temperature (20–25°C). Protect from direct sunlight, moisture, and heat. Avoid contact with strong oxidizers or acids. Keep out of reach of unauthorized personnel and animals, and follow all label-specific handling and disposal instructions.
    Shelf Life Shelf life: 24 months when stored sealed in a cool, dry place, protected from moisture, light, and direct sunlight.
    Application of Shixiang Granules Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions

    Medicated feed premix production for swine and ruminant operations places specific demands on the Shixiang Granules veterinary-grade API granulate because the stepwise dilution chain in a double-ribbon blender, paddle mixer, or vertical screw mixer can segregate particles when the differential between API granulate and carrier bulk density exceeds 0.25 g/cm³. For Type B medicated premix manufacture, the granulate is first triturated with lactose monohydrate or ground corncob at a 1:10 ratio, then incorporated at 2.0–10.0% w/w of the premix batch, which corresponds to 0.1–0.5 wt% of the final complete feed for typical swine oral doses of 5–50 mg/kg body weight/day. Mixing is carried out in a ribbon blender at 15–25 rpm for 10–20 min; batch release requires mixer homogeneity CV ≤ 5.0% across 10 sampling points, and potency assay by HPLC must meet the system suitability criteria of the applicable USP monograph or Ph. Eur. monograph. Compliance anchors are 21 CFR Part 558 for new animal drug medicated feed applications, Regulation (EU) 2019/4 for production and placing on the market of medicated feed, and FAMI-QS Version 6 for specialty feed ingredient hygiene. Carrier moisture is maintained below 12% by Karl Fischer titration to avoid hydrolytic degradation during pelleting at 70–85 °C conditioning temperature. Terminal product types include Type A medicated articles, Type B dry or liquid premixes, pelleted complete feeds, and top-dress meal formulations. Bentonite carriers are excluded when the active substance is susceptible to cation-exchange adsorption; this incompatibility is confirmed by recovery testing at the 5% addition level.

    How Does the Granulated API Intermediate Respond to Low-Dose Waterborne Delivery in Broiler and Layer Operations?

    Across broiler and layer operations, waterborne delivery of low-dose medication exerts the tightest control on particle-size distribution and dissolution consistency because proportioner dosing assumes complete and rapid stock-solution formation. The granulate is dry-blended with anhydrous dextrose, citric acid, and sodium citrate at 0.5–5.0 wt% total granulated API in the water-dispersible powder, then packaged in laminated foil sachets with residual moisture ≤ 2.0% by loss-on-drying. At the farm, the powder is reconstituted through a 1:100 proportioner to a stock solution of 0.1–1.0 g/L active equivalent, and the final drinking-water concentration is typically 10–100 mg/L depending on daily water intake and flock body weight. Dissolution acceptance is ≥95% active release in 300 s at 20 °C using distilled water and the USP <711> dissolution test or Ph. Eur. 2.9.3 paddle apparatus at 50 rpm. Compliance for the oral dosage form follows 21 CFR Part 520 and Regulation (EU) 2019/6, with stability data generated under VICH GL9 conditions of 25 °C/60% RH long-term and 40 °C/75% RH accelerated storage. Production equipment includes a mass-flow ribbon blender for dry pre-blending and a cone mill with 0.5–1.0 mm screen for deagglomeration; horizontal form-fill-seal lines operating at 60–120 sachets per minute require granulate flowability with a Hausner ratio ≤ 1.25. Terminal product types include water-dispersible powders, effervescent drinking-water tablets, and liquid oral concentrates for broiler and layer operations.

    When Terminal Sterilization Governs Injectable Solution Design for Bovine and Porcine Indications

    Because sterilization does not correct poor solubilisation, Shixiang Granules is formulated into injectable solutions only after evaluation of wetting, endotoxin control, and heat stability. The granulate is incorporated at 0.5–12.0% w/v of the bulk aqueous solution, with the upper limit governed by the active substance’s aqueous solubility and by osmolality adjustment to 280–330 mOsm/kg using sodium chloride or dextrose. Bulk manufacturing uses a jacketed stainless steel vessel operating at 40–60 °C with a high-shear rotor-stator disperser at 3,000–8,000 rpm; the solution is then pre-filtered through 0.45 µm polypropylene and sterilised by 0.22 µm PVDF or PES membrane filtration, or by autoclaving at 121 °C for 15 min when terminal sterilisation is validated. Sterility assurance follows USP <71>, bacterial endotoxin limits are set according to USP <85> and Ph. Eur. 2.6.14, and container-closure integrity for multi-dose vials is verified by USP <1207> dye ingress or vacuum decay. The final solution must remain free of visible particles under USP <790> inspection conditions, and pH is controlled to ±0.2 units of the formulation target to prevent salt precipitation. An oxygen-sensitive active would require nitrogen overlay at 0.2–0.4 bar headspace pressure and antioxidant addition at 0.1–0.5% w/v. Terminal product types include multi-dose glass vials, pre-filled syringes, and large-volume parenteral containers for bovine, porcine, and ovine indications. A documented incompatibility exists with polyvalent cations in diluents such as calcium and magnesium salts, which may reduce the active concentration through chelation or common-ion precipitation; published data for this specific configuration is limited and requires phase-solubility verification before batch release.

    Companion Animal Tablet Compression, Dry Granulation, and Capsule Filling Boundaries

    During companion animal tablet and capsule manufacture, the granulated API intermediate is incorporated at 5.0–40.0% w/w of the core formulation to cover unit strengths from 5 mg to 400 mg, with direct compression allowed only when the granulate D90 is ≤ 250 µm and Carr index is 18–25. If the granulate does not meet those thresholds, dry granulation by roller compaction at roll force 8–20 kN/cm and screen milling at 1.0–1.5 mm is inserted before final blending. Lubrication is limited to 0.5 wt% magnesium stearate to avoid excessive hardness loss; tablet hardness is maintained at 50–120 N, friability ≤ 1.0% after 100 rotations under USP <1216>, and disintegration ≤ 15 min in simulated gastric fluid at 37 °C under USP <701> or Ph. Eur. 2.9.1. Capsule filling on dosator-type machines is derated to 40,000–80,000 capsules/h to control weight variation ≤ ±3%, and hygroscopic granulate is pre-dried at ≤ 40% RH before encapsulation to maintain shell integrity. Batch release follows 21 CFR Part 211, and target animal safety documentation is aligned with VICH GL43. Terminal product types include film-coated tablets, flavoured chewables, and hard gelatin or HPMC capsules for canine and feline therapeutic profiles.

    Equine Oral Paste Rheology and Sieve-Controlled Granule Additions

    Equine oral paste manufacturing subjects the granulated API to a narrower particle-size envelope than tablet production because grittiness and dose uniformity are both directly related to the D90 of the dispersed solid. The granulate is jet-milled or pin-milled and sieved to D90 ≤ 150 µm, then incorporated at 2.0–8.0% w/w into a thixotropic vehicle comprising medium-chain triglyceride oil, fumed silica 0.5–1.5% w/w, and a non-polymeric organoleptic masking agent. Vacuum planetary mixing at −0.8 bar for 30–60 min removes entrained air; the resulting paste has a yield stress of 50–150 Pa and an extrusion force of 20–60 N through a 15 mm oral syringe orifice. Potency assay is performed by HPLC under USP <621> chromatography conditions, and stability protocols comply with VICH GL9 plus 21 CFR Part 520 for oral paste approvals. Terminal products include multi-dose oral syringes, flavoured oral paste systems, and top-dress granule sachets for daily equine administration. A batch-to-batch particle-size variance of more than ±10% at D90 has been identified in production-scale builds as a direct cause of sedimentation in paste and dose weight drift in filling pumps; therefore incoming sieve analysis is a release parameter.

    For cattle, sheep, and goat oral drench systems, densified granulate reduces dusting and flow interruptions during powder transfer into high-shear mixing vessels. The granulated API is wetted with propylene glycol and polysorbate 80, then incorporated at 1.0–10.0% w/v into an aqueous suspension concentrate containing xanthan gum 0.1–0.4% w/v, sodium benzoate 0.1–0.2% w/v, and aluminium stearate 0.5–1.0% w/v. Mixing is performed in a high-shear mixer at 1,500–3,000 rpm for 20–40 min, followed by colloid milling at 100–200 µm gap to eliminate agglomerates. Viscosity is controlled to 150–500 mPa·s at 25 °C using a Brookfield rotational viscometer with spindle RV3 at 20 rpm; this range prevents sedimentation over 14 days at 25 °C/60% RH while allowing passage through drench nozzles with nominal aperture 2.0 mm. Compliance is governed by 21 CFR Part 210/211 for cGMP manufacture, USP <912> for rotational viscosity, and Ph. Eur. 3.1.3 for polyolefin container compatibility. Terminal product types include oral suspension concentrates, ready-to-use drenches, and intra-ruminal liquid formulations for large-animal administration.

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    Certification & Compliance
    More Introduction

    Shixiang Granules Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions is released as a single granular active pharmaceutical ingredient, not as a formulated premix or finished dosage form. The manufacturer documentation reviewed for this product does not assign a separate model number in the current revision; the material is identified by the full trade designation and the production lot code. Where a customer-specific material code appears on a purchase order, that code is a commercial identifier and does not alter the release specification. The product is labelled for seven dosage-form routes: tablets, injections, capsules, powders, granules, premix, and solutions. The term “granules” in the trade name refers to the physical form of the active ingredient, not to a finished oral granule dosage form. A separate granulation step may still be required to produce a finished oral granule product. Because the same granule enters seven dosage-form manufacturing routes, the certificate of analysis is structured with route-specific notes and exception criteria. The granular architecture reduces dusting during weighing and blending relative to micronized API, but it is not a substitute for terminal sterilization or aseptic processing when an injectable dosage form is specified. The receiving site must classify each lot according to the intended route and verify the route-specific limits before release for manufacturing.

    Specification Chassis, Compendial Reference Methods, and Release Limits

    The release framework is built around a core set of compendial tests. Batch-specific values appear on the certificate of analysis; the limits shown in the table below are typical release targets for a multi-route veterinary API and are tightened for injection-designated material. The method assignments follow pharmacopoeial general chapters and VICH impurity guidelines where no individual monograph exists. Related substances are evaluated by a stability-indicating HPLC method validated according to VICH GL11; reporting threshold is 0.05%, identification threshold 0.10%, and qualification threshold 0.15% unless otherwise justified.

    Table 1. Typical release limits for Shixiang Granules Veterinary Grade API.

    Parameter Method or standard Typical release limit Route-specific note
    Appearance Visual inspection White to off-white granules No caking or foreign matter.
    Identification Ph. Eur. 2.2.24 Matches reference spectrum Infrared or equivalent.
    Assay, anhydrous basis Ph. Eur. 2.2.29 / HPLC 98.0–102.0% Uniform across all dosage-form routes.
    Related substances Ph. Eur. 2.2.29 / HPLC Single impurity ≤0.5%; total ≤1.0% Injection lots may require tighter individual limits.
    Water content USP <921> Karl Fischer ≤1.0%; injection lots ≤0.5% Pre-dry at 60 °C if RH >60%.
    Particle size D90 USP <786> Batch-specific; direct-compression target ≤250 μm Milling may be required for solutions.
    Bulk density / tapped density USP <616> Bulk 0.45–0.75 g/mL; tapped 0.55–0.90 g/mL Capsule dosator fill requires bulk >0.50 g/mL.
    Powder flow Ph. Eur. 2.9.36 Carr index 15–25%; Hausner ratio 1.10–1.35 Values outside range may require flow aids.
    Residual solvents VICH GL18 Class 1 not detected; Class 2 ≤0.1%; Class 3 ≤0.5% Injection route requires full VICH review.
    Elemental impurities USP <233> / ICH Q3D Per ICH Q3D Table A.1.1 Parenteral route requires Class 1 and 2A verification.
    Microbial limits Ph. Eur. 5.1.4 TAMC ≤10² CFU/g; TYMC ≤10¹ CFU/g Absence of Escherichia coli per 1 g.
    Bacterial endotoxins USP <85> ≤0.5 EU/mg for injection-designated lots Not required for oral or feed premix unless specified.
    Sterility USP <71> Not supplied sterile Terminal sterilization or aseptic handling is downstream.
    Polymorphic form USP <941> Matches reference pattern Thermal stress above 60 °C may trigger form change; monitor via USP <891>.

    The release limits are not a single universal formula. A lot released for oral tablets may not automatically meet the parenteral specification unless the certificate of analysis includes endotoxin and moisture limits at the injection-designated values. This route-dependent release architecture is the central operational difference between a multi-dosage-form grade and a dedicated single-route API. The granular material is typically packed in moisture-resistant double polyethylene liners inside a fibre drum or HDPE drum. The outer label records the lot number, gross and net weight, storage instruction, and the route-specific release checks completed for that lot. Storage is in a dry area at 15–25 °C with the container tightly closed; exposure to direct sunlight and high humidity should be avoided. Batch-specific long-term and accelerated stability data are referenced on the certificate of analysis; published data for this specific granular API in tropical climate zones are limited, so secondary desiccant may be required when repackaging into smaller containers.

    Direct compression of the granular API into tablets requires a pre-compression screen for particle size and powder flow. On a rotary tablet press equipped with a force feeder, the material is blended in a twin-shell blender at 15–20 rpm for 10–15 min with dry binders and lubricants before compression. If D90 exceeds 250 μm, segregation risk increases and roller compaction is preferred before final blending. Production-scale observations indicate that over-lubrication with magnesium stearate beyond 1.0% w/w can reduce tablet tensile strength; this is not unique to the Shixiang granule but must be controlled because the granular surface area is lower than that of a micronized API. A compaction simulator study is recommended before full-scale conversion because published data for this exact granular API under high-speed compression are limited. The tablet press should be run with pre-compression to remove entrapped air; main compression force between 5–15 kN is typical for a 250 mg tablet, but actual force depends on tooling and excipient ratio.

    Wet granulation is used when the formulation requires densified granules or contains a moisture-sensitive binder. The API is first dry-mixed in a high-shear granulator with impeller speed 300 rpm and chopper speed 1800 rpm; water or binder solution is added at 5–8 mL/min per kg of dry blend. Drying in a fluid-bed dryer at inlet temperature 40–60 °C continues until loss on drying reaches 1.0–2.0%. Tablet breaking force is measured by USP <1217>, friability by USP <1216>, and weight uniformity by USP <905>. Capsule filling on a dosator machine requires bulk density above 0.50 g/mL; if the as-received lot is below this threshold, roller compaction or slugging is used to increase bulk density. For capsule products, content uniformity follows USP <905> and dissolution is characterized by USP <711> in the registered medium. Published data for this exact granular API on high-speed capsule platforms are limited; a small-scale fill study with sorted capsule shells is advised before full-scale conversion. If powders generate static, grounding the dosator and controlling room RH to 35–45% reduces weight variation.

    Oral powders are prepared by geometric dilution in a tumble blender or high-shear mixer. A final sieve through a 500 μm screen removes agglomerates. The finished powder is sampled at 10 locations, and blend uniformity should show a relative standard deviation ≤5.0%. The granular form reduces dusting but can retain residual agglomerates after extended storage at RH >60%; pre-drying at 40 °C in a vacuum dryer is required if agglomeration is observed. The granule is not a finished oral powder; it lacks flavouring, sweetener, and carrier. It is also not a direct premix, because medicated feed premixes require dilution with a suitable feed carrier and must comply with 21 CFR Part 226 when intended for Type A medicated articles in the United States.

    What Limits the Use of This Granular API in Parenteral Dosage Forms?

    Parenteral processing with Shixiang Granules Veterinary Grade API starts with dissolution or suspension of the granular solid, followed by terminal sterilization or aseptic filtration. The granular form itself is not sterile, and sterility per USP <71> is not claimed at release. For injection-designated lots, the certificate of analysis reports bacterial endotoxins by USP <85> and water content by USP <921>. The endotoxin limit ≤0.5 EU/mg is a typical parenteral starting point; the final dosage form may require a lower limit depending on dose and target species.

    Before terminal moist-heat sterilization, the solution is passed through 0.45 μm and then 0.22 μm membrane filters under pressure. Filled containers are processed in a steam autoclave with cycle parameters derived from the final container heat load; terminal moist-heat sterilization is validated according to ISO 17665-1 and biological indicators are selected under ISO 11138-3. Published data for this exact granular API under terminal moist-heat sterilization are limited; cycle selection should rely on loaded-chamber validation with worst-case container loads rather than on API-only data. Particulate matter is tested on the finished injection by USP <788>; visible particulate inspection follows USP <790>. Because the granular API may contain a small insoluble fraction, a solubility screen in the final formulation at pH 6.0–7.5 is required. If full dissolution is not achieved, a suspension formulation with wetting agent and viscosity modifier must be developed. The final injection should meet pH per Ph. Eur. 2.2.3, clarity per Ph. Eur. 2.2.1, and color per Ph. Eur. 2.2.2.

    The main difference from a dedicated sterile API is the absence of sterility assurance and the possible need for micronization or solubilization. A sterile lyophilized API can be reconstituted directly in an aseptic line, whereas this granular grade must enter a terminal sterilization or aseptic filtration step. This is an operational boundary, not a defect. Compatibility with amine-based buffers such as tromethamine or glycine should be confirmed by forced-degradation testing before injectable formulation; published compatibility data for this specific granular API with amine-based excipients are limited. A 14-day forced-degradation study at 40 °C/75% RH is a conservative screen for incompatibility. The granular API should not be dry-blended with strong oxidizing agents; oxidative degradation may occur under high-shear mixing.

    In medicated feed premix manufacture, the granular API is diluted with a carrier such as corn cob, rice hull, or lactose in a double-cone or ribbon blender. Blend uniformity is tested after 5–10 min at 15–20 rpm; top, middle, and bottom thief samples should show a coefficient of variation ≤5.0%. The API particle size should be coarse enough to reduce dust inhalation during feed-mill handling, but not so coarse that segregation occurs in auger conveyors. A sieve analysis per USP <786> after blending is used to monitor fines generated by attrition. Because this is a granular API and not a formulated premix, it does not contain a carrier, antioxidant, or dust-control oil. The feed formulator must add these components according to the target species and feed matrix.

    For drinking-water solutions, the granular API is dissolved in a pilot vessel at 25–40 °C with high-shear mixing at 500–1000 rpm for 15–30 min. pH is adjusted with citrate or phosphate buffer to maintain chemical stability; the final solution is passed through a 0.45 μm clarifying filter before packaging. Published data for this specific granular API in hard-water matrices are limited; a solubility screen is required at the target pH and water hardness. If the material is intended for an injectable solution, the dissolution step is followed by 0.22 μm filtration and terminal sterilization as described above. For oral solutions, microbial challenge testing follows Ph. Eur. 5.1.3 or equivalent. The granular architecture slows wetting compared with a micronized powder, so mixing time may need to be extended if large crystals or agglomerates remain.

    Oral granules are prepared by further wet granulation with a binder such as povidone or hydroxypropyl methylcellulose. The granular API is mixed with binder solution in a planetary mixer, extruded through a 0.8–1.2 mm screen, spheronized, and dried. Moisture after drying is typically ≤2.0%; if the product is intended for sachets, desiccant may be required. Alternatively, the as-received granules can be directly filled if the dose is low and the particle-size range meets the label claim; content uniformity is confirmed by USP <905>. If the finished granule is intended for a feed in-premix, the blend is further diluted with feed ingredients and homogeneity is tested at the point of use.

    When a Single Granular Grade Is Compared With Feed-Grade or Sterile APIs

    The differences between Shixiang Granules Veterinary Grade API and adjacent grades are defined by release testing, physical form, and downstream processing burden. A feed-grade API may be supplied as coarse crystals or irregular powder with less stringent residual solvent and elemental impurity control; it is generally not tested for bacterial endotoxins or injection-grade microbial limits. A sterile API is supplied with sterility per USP <71> and is intended for aseptic compounding; it typically carries a higher handling burden and may require validated low-bioburden or cold-chain conditions. The Shixiang granule occupies an intermediate position: it is a pharmacopoeial-grade granular API with oral and injection-designated lot testing options, but it requires downstream sterilization for parenteral use and may require size reduction for direct compression or solubilization.

    Table 2. Comparison of the granular veterinary grade with adjacent API grades.

    Attribute Shixiang Granules Veterinary Grade API Feed-grade API Sterile-only API
    Release assay 98.0–102.0% on anhydrous basis May be lower or unspecified; carrier may be present 98.0–102.0% or monograph-specific
    Residual solvents VICH GL18 Class 2 ≤0.1%, Class 3 ≤0.5% May not be fully controlled Full compendial criteria
    Endotoxin ≤0.5 EU/mg for injection-designated lots Usually not tested ≤0.5 EU/mg or lower
    Sterility Not supplied sterile Not supplied sterile Supplied sterile per USP <71>
    Physical form Granules with direct-compression target D90 ≤250 μm Coarse crystals or powder Lyophilized cake or micronized powder
    Downstream processing Direct compression, wet granulation, dissolution, terminal sterilization Feed mixing only Aseptic compounding; minimal sterilization burden

    The route-dependent lot classification is the principal differentiator. A lot intended for tablets may not be automatically suitable for injection unless the certificate of analysis carries the injection-designated endotoxin and moisture limits. This distinguishes the product from a single-route sterile API, where sterility and endotoxin control are assured from release, and from a feed-grade API, where oral and parenteral release tests are not part of the specification. The absence of a separate model suffix in the Shixiang documentation also means that purchasing a separate injection-grade or tablet-grade designation is not required; instead, the same granular product is qualified lot-by-lot against the route-specific requirement.

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