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Liuwei Huanglong Powder Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions

    • Product Name: Liuwei Huanglong Powder Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions
    • Factroy Site: Yudu County, Ganzhou, Jiangxi, China
    • Price Inquiry: sales10@sinochem-nanjing.com
    • Manufacturer: Ascent Petrochem Holdings Co., Limited
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    VTB
    Specifications
    HS Code 248168
    Product Name Liuwei Huanglong Powder Veterinary Grade API
    Api Form Powder
    Dosage Form Compatibility Tablets, Injections, Capsules, Powders, Granules, Premix, Solutions
    Grade Veterinary Grade
    Active Principle Standardized Liuwei Huanglong traditional Chinese veterinary formula extract
    Appearance Fine yellowish-brown powder with characteristic odor
    Particle Size 95% through 80 mesh
    Solubility Partially soluble in water; forms a uniform suspension with stirring
    Loss On Drying NMT 6.0%
    Heavy Metals NMT 20 ppm
    Microbial Limits Total aerobic microbial count NMT 1000 CFU/g; absence of Salmonella and E. coli
    Storage Conditions Store in a cool, dry, well-ventilated area away from direct sunlight
    Shelf Life 24 months from date of manufacture when stored under recommended conditions
    Packaging Sealed double-lined food-grade polyethylene bags inside fiber drums or customized packaging
    Target Use Veterinary medicinal API for manufacture of oral and parenteral dosage formulations

    As an accredited Liuwei Huanglong Powder Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing Packaged in 25kg sealed double-layer polyethylene bags inside fiber drums, with tamper-proof seals, labeled for veterinary use.
    Container Loading (20′ FCL) One 20′ FCL container loaded with Liuwei Huanglong veterinary API powder in sealed drums, palletized and secured for transport.
    Shipping Ship via sealed, moisture-proof drums or bags with tamper-evident labels. Keep dry, ventilated, avoid high temperatures. Use caution to prevent dust accumulation. Provide veterinary API handling documentation, MSDS, and certificate of analysis. Shipping complies with non-hazardous goods regulations for pharmaceutical raw material transport.
    Storage Store in a cool, dry, well-ventilated area at controlled room temperature, tightly sealed in original container. Protect from light, moisture, and direct sunlight. Avoid contact with oxidizing agents. Keep out of reach of children and animals. Follow local regulations for veterinary drug storage until use.
    Shelf Life Shelf life: 24 months in unopened, tightly sealed containers, stored in a cool, dry place away from light.
    Application of Liuwei Huanglong Powder Veterinary Grade API for Tablets / Injections / Capsules / Powders / Granules / Premix / Solutions

    Reducing Post-Weaning Enteric Load in Swine Through Feed Premix and Granule Design

    In swine post-weaning production, the principal processing constraint is that the dried extract of Liuwei Huanglong Powder contains hygroscopic polysaccharide and alkaloid fractions that absorb moisture above 60% relative humidity within 30 min, causing immediate bridging in feed hoppers and loss of dosator flow in granule filling. The API is therefore assayed for berberine hydrochloride and baicalin content before carrier loading, and the assay value is used to back-calculate carrier dilution because native herb lot variance can reach ±15% of the marker alkaloid concentration. A representative feed premix batch blends 200 kg of the extract with 780 kg of defatted rice bran carrier and 20 kg of colloidal silicon dioxide in a twin-shaft ribbon mixer. Mixing is performed for 15 min at 25–40 rpm, after which samples are drawn from 10 fixed points and the coefficient of variation for berberine hydrochloride must be below 5.0% before discharge. The blend is subsequently compacted on a roller compactor at 0.8–1.2 MPa and milled through a 1.25 mm screen to produce free-flowing granules, and the terminal premix is then incorporated into finished piglet feed at 2–5 kg/t, corresponding to 0.2–0.5% w/w in the final feed.

    Compliance in this sector is dominated by feed hygiene rather than pharmaceutical monograph testing. The premix line is audited against EU Regulation (EC) No 183/2005 and its HACCP requirement, and raw material limits are established under Directive 2002/32/EC for undesirable substances including arsenic, lead, and aflatoxin B1. Freedom from Salmonella in 25 g is verified by ISO 6579-1:2017; Enterobacteriaceae are controlled by plate count according to ISO 21528-2:2017. Granule batches are placed on a stability protocol under VICH GL18 at 25±2°C/60±5% RH and 40±2°C/75±5% RH, with moisture content held below 5.0% by loss on drying as per USP Chapter 731. The terminal finished dosage form is typically a 25 kg feed premix bag, a 500 g oral granule pouch, or a 1 kg direct-addition concentrate for feed mills.

    What Changes When the API Is Dispersed in Poultry Drinking Water?

    The transition from dry feed premix to poultry drinking-water powder changes the formulation objective from carrier uniformity to instantaneous reconstitution and alkaloid solubility at ambient water pH. The extract is first granulated with anhydrous lactose and citric acid as an acidulant because the polyphenolic constituents can form insoluble calcium complexes in hard water above 250 mg/L CaCO₃. A typical sachet formulation contains 35–45 g spray-dried Liuwei Huanglong extract per 100 g powder, with the remainder consisting of anhydrous lactose, 2–5 g citric acid, and 0.5–1.0 g colloidal silica. The granulation process uses a high-shear mixer at chopper speed 1200–1800 rpm and impeller speed 120–180 rpm, with purified water added at 8–12% w/w. The wet mass is dried in a fluid bed at inlet air temperature 65±5°C, while product temperature is not permitted to exceed 40°C; the dried granules are screened through an 800 µm sieve. Reconstitution time in water at 20°C is specified as ≤90 s, with no visible sediment after passage through a 150 µm in-line filter.

    Regulatory compliance for this dosage form follows EU Regulation (EU) 2019/6 for veterinary medicinal products where the product is registered, and microbial quality is controlled under Ph. Eur. 5.1.4. Residual water activity is held below 0.6 to prevent caking; total aerobic microbial count is limited to 10,000 CFU/g and total yeast and mold count to 100 CFU/g. Terminal packaged goods are typically 100 g water-soluble powder sachets, 500 g high-density polyethylene jars with induction-sealed liners, or 1 kg foil pouches for farm dosing pumps.

    Downstream FormatPrimary Regulatory ReferenceMicrobial Acceptance LimitRoutine Test Method
    Swine feed premixEU 183/2005Salmonella absent in 25 gISO 6579-1
    Poultry water-soluble powderEU 2019/6TAMC ≤ 10,000 CFU/gPh. Eur. 5.1.4
    Calf oral drenchUSP Chapter 795TAMC ≤ 100 CFU/mLPh. Eur. 5.1.4
    Aquaculture premixFAO Technical GuidanceSalmonella absent in 25 gISO 6579-1
    Companion animal capsuleNASC Quality StandardTAMC ≤ 10,000 CFU/gISO 16649-2
    Injectable solutionEU GMP Annex 1SterilityUSP Chapter 71

    If Calf Scour Management Requires an Oral Drench, Rheological Stability Determines Field Utility

    If calf scour management requires an oral drench, the primary formulation hazard is the formation of sediment and the growth of osmophilic yeast in the closed bottle. The dry extract is dissolved at 50–80 g/L in purified water heated to 40–50°C, with propylene glycol at 10–15% v/v as co-solvent and potassium sorbate at 0.15–0.25% w/v as preservative. pH is adjusted to 4.5–5.5 with citric acid or sodium citrate. A rotor-stator mixer operating at 2000–3000 rpm for 20 min disperses the extract agglomerates, and the liquid is cooled to 20°C before filling into amber polyethylene terephthalate bottles. The finished oral drench must remain free of visible sediment after 30 days at 25°C and 60% RH, and cap torque is set to 1.5–2.0 N·m to maintain closure integrity.

    Microbial limits follow USP Chapter 795 for nonsterile preparations and Ph. Eur. 5.1.4, with a total aerobic microbial count below 100 CFU/mL. Stability evaluation is conducted according to VICH GL18, and the package is tested for extractables under Ph. Eur. 3.2.2 for plastic containers. A related solid dosage form, the 2 g bolus tablet, is made by dry granulating the extract with microcrystalline cellulose and croscarmellose sodium, then compressing to hardness 60–80 N and testing disintegration by USP Chapter 701 with a 30 min limit in 37°C water.

    In marine and freshwater aquaculture operations, the powder is converted into a low-temperature pressed pellet premix rather than a high-shear extruded feed additive, because the aqueous extract fraction softens and sticks to the die when moisture exceeds 12% and barrel temperatures exceed 70°C. The premix is prepared by spraying 3–8 kg of the extract onto 1000 kg of a cold-pressed soybean meal and fishmeal carrier, followed by vacuum coating with 2–3% fish oil to reduce dusting and improve pellet acceptance. Batch uniformity is assessed by sampling 10 points per batch and assaying berberine hydrochloride by HPLC; the coefficient of variation must not exceed 5.0%. Compliance for aquaculture premix is anchored to FAO Technical Guidance on Aquaculture Feed Safety and to EU Regulation (EC) No 183/2005 where the site supplies EU farms. Salmonella absence in 25 g is tested by ISO 6579-1:2017, and heavy metals are screened by USP Chapter 233 with limits aligned to Directive 2002/32/EC. Terminal formats are 20 kg woven premix bags with an inner polyethylene liner and 1 L immersion solution concentrates for bath application. Published data for this specific configuration is limited; each production lot must be revalidated against the target species because species-level regulatory acceptance varies.

    For capsule and soft-chew formats intended for companion animals, the primary manufacturing constraint is not dispersibility but the intense bitterness of the alkaloid fraction and the resulting flow reduction when the dry extract absorbs moisture above 50% RH. The extract is dry granulated with microcrystalline cellulose, croscarmellose sodium, and a small quantity of glyceryl dibehenate to produce a free-flowing powder with bulk density 0.45–0.60 g/cm³ and Carr index below 20%. A representative capsule fill contains 25–35% w/w dry extract, 55–65% microcrystalline cellulose, 5–10% croscarmellose sodium, and 1–2% magnesium stearate; the powder is filled into 250 mg hydroxypropyl methylcellulose capsules on a dosator or tamping pin machine at a target weight variation below ±3%. The formulation avoids amine-based disintegrants and alkalizing agents because polyphenolic oxidation darkens the granule surface. Compliance is controlled under the NASC Quality Standard for companion animal supplements and, where the product is sold as a medicated premix in the EU, under EU Regulation (EU) 2019/6. Finished capsules are tested for total aerobic microbial count below 10,000 CFU/g, yeast and mold below 100 CFU/g, and absence of Escherichia coli in 1 g by ISO 16649-2. Terminal product types are 250 mg capsules in 60-count bottles and 100 g flavored oral pastes filled into dial-a-dose syringes.

    Injectable-Grade Extraction Lots and the Pyrogen Barrier

    Injectable-grade extraction lots of Liuwei Huanglong Powder must cross a pyrogen barrier that does not exist for oral or feed dosage forms. The dry extract is dissolved at 20–50 g/L in water for injection at 30–40°C, and the solution is clarified by membrane ultrafiltration using a 10 kDa polysulfone cassette. The filtrate is then passed through a 0.22 µm sterilizing-grade polyethersulfone membrane and filled aseptically into 10 mL amber type I glass vials. Terminal steam sterilization at 121°C for 15 min is used only for lots that pass a forced degradation screening; heat-labile alkaloid fractions require aseptic processing because the berberine and matrine markers may degrade under terminal autoclaving. Each pre-filtration batch is assayed for bacterial endotoxins by USP Chapter 85 with a limit of 0.5 EU/mg of extract, and particulates are measured according to USP Chapter 788.

    Regulatory compliance for this downstream form is the most demanding: EU GMP Annex 1 cleanroom classification governs the aseptic filling zone; sterility is confirmed by membrane filtration per USP Chapter 71; elemental impurities are controlled under ICH Q3D; and process validation follows EU GMP Annex 15. The terminal injectable product is 10 mL amber glass vials in 10-vial cartons. Not all pharmacopoeias list an injectable dosage form for this herbal species; published data for this specific configuration is limited, and the injectable route should be registered only where a national veterinary competent authority has accepted the nonclinical and stability file.

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    Certification & Compliance
    More Introduction

    Liuwei Huanglong Powder Veterinary Grade API is supplied as a non-sterile, multi-component botanical powder intended for further manufacture into veterinary tablets, injections, capsules, powders, granules, premixes, and solutions. The name indicates a six-ingredient formulation; the exact botanical composition is fixed by the registered formula. The supplier-specific model identifier is recorded on the certificate of analysis and typically distinguishes the particle-size class, drying route, and microbial or endotoxin-control status. No universal pharmacopoeial monograph assigns a single model number across all suppliers, and model codes should not be used to infer equivalence without comparative analytical data. Release specifications are derived from the current registered formula and from compendial powder API controls. Identity is confirmed by high-performance liquid chromatography against authenticated reference materials. The API differs from feed-grade botanical powders in that particle-size distribution, residual moisture, microbial enumeration, elemental impurities, and marker content are controlled before the material is transferred to dosage-form manufacturing.

    What Distinguishes a Veterinary-Dosage-Form API from a Milled Botanical Raw Material?

    The separation begins at comminution and classification. Raw botanical material often contains fibrous bundles, variable moisture, and a microbial load that is insufficiently controlled for tableting or capsule filling. An API grade is passed through a hammer mill, pin mill, or air-classifier mill and is characterized by laser diffraction in accordance with USP <429>. For tablet and capsule dry blending, the mass-median particle diameter is frequently controlled so that the D90 does not exceed 250 µm; for powder and granule intermediate use, the registered limit may be broader, but sieve distribution must remain consistent across batches. Residual moisture is determined by loss on drying at 105 °C in accordance with USP <731>; botanical powders containing hygroscopic fractions are usually controlled to not more than 5.0% by weight unless stability data support a higher registered limit. Microbial enumeration is performed using USP <61> and USP <62> methods, with typical oral-powder acceptance limits of total aerobic microbial count not more than 10³ CFU/g, total combined yeasts and molds not more than 10² CFU/g, and absence of specified enteric pathogens. Elemental impurities are screened by inductively coupled plasma mass spectrometry under USP <232> and USP <233>.

    Quantitative marker analysis provides another release boundary. In a validated HPLC-UV or HPLC-ELSD method, the reversed-phase C18 column may be configured at 250 mm length, 4.6 mm internal diameter, and 5 µm particle size. A flow rate of 1.0 mL/min and column temperature of 30 °C are standard starting conditions. System suitability is expected to show resolution between the critical pair not less than 1.5, tailing factor not more than 2.0, and replicate peak-area RSD not more than 2.0%. These parameters are adjusted according to the validated method and are not product release limits by themselves. Where a Chinese Veterinary Pharmacopoeia monograph exists for the formula, the current edition should be verified for specific identity tests; where no monograph is published, the manufacturer’s validated release method and retained reference standards remain the authoritative basis.

    Batch-to-batch consistency is further assessed by marker-content agreement against the registered specification. The API grade is therefore distinguished by laboratory-controlled identity, potency markers, particle size, and microbial load rather than by visual or organoleptic inspection alone. Veterinary APIs face species-specific elemental impurity limits because the same drug can be administered to short-lived poultry or long-lived equines. The registrant derives limits from the maximum daily dose, residual feed intake, and duration-of-use interval using the principles of USP <232> and USP <233>. Analysis by ICP-MS provides quantitative data for arsenic, cadmium, lead, and mercury whether or not the raw botanical sources are grown in mineral-rich soils. No single numeric elemental limit can be stated for all species and routes; the registered product specification is the only authoritative limit.

    In tableting and encapsulation operations, the powder is dry-blended with microcrystalline cellulose, croscarmellose sodium, and magnesium stearate; the blend is compressed on a rotary tablet press or filled into hard capsules. Weight variation on a 10-station rotary press with 8 mm standard concave tooling is directly influenced by bulk density and flow. Bulk and tapped densities are measured in accordance with USP <616>; a Hausner ratio above 1.25 and a Carr index above 25% generally indicate marginal flow and may require wet granulation or glidant adjustment. When direct compression is feasible, the API is typically blended in a 500 L ribbon blender or equivalent convective mixer, with blend uniformity confirmed by sampling at least 10 locations and analyzing marker content; the mean result is expected to fall within 90.0–110.0% of target with a relative standard deviation not more than 5.0% unless the registered dossier specifies tighter acceptance criteria. Compression force may range between 10 kN and 30 kN depending on hardness target, with hardness measured by a diametral crushing tester and often specified as not less than 50 N for immediate-release veterinary tablets. Content uniformity is evaluated according to USP <905> with an acceptance value not more than 15.0. Disintegration testing per USP <701> is a finished-product release test, not an API test.

    For granulation, purified water, starch paste, or povidone solution is added under high-shear or fluid-bed conditions. A fluid-bed dryer inlet air temperature between 50 °C and 60 °C is a standard starting point for botanical granulations, with thermal degradation of marker compounds monitored by a stability-indicating HPLC method. Granulate bulk density after drying commonly falls between 0.45 g/cm³ and 0.65 g/cm³; the granulate is then milled through a 1.0 mm screen. Fines below 75 µm are often limited to avoid dusting and segregation. Capsule filling on an intermittent-motion dosator machine is sensitive to bulk density variation; if the angle of repose exceeds 40°, mechanical agitation or granulation is introduced. Capsule fill-weight variation is typically controlled to not more than ±5.0% for botanical powders, with final acceptance confirmed by content uniformity testing. Published data for this specific product configuration is limited; therefore the downstream formulator should confirm the effect of milling, drying, and lubricant addition on marker content before release.

    Granules and premixes share a requirement for low dust generation and homogeneous distribution in dry feeds. The API is preblended with a compatible carrier—lactose monohydrate, maize starch, or precipitated calcium carbonate—before being diluted into the final premix. Blend uniformity is verified with a thief sampler and marker-content analysis at 10 sampling points; the finished premix is expected to show a coefficient of variation not more than 5.0% for the marker before it is added to the feed mixing line. On a production-scale feed mill, the API premix is added to a horizontal ribbon mixer of 1,000 kg capacity. Marker recovery is checked at 10–20 sampling points. If the bulk density difference between the API and the carrier exceeds 20%, segregation risk increases and an intermediate pocket preblend is used before final dilution. If the premix is steam-conditioned before pelleting, the thermal stability of the marker components at 80–85 °C must be confirmed, because steam conditioning may degrade thermally labile botanical constituents. These processing controls apply specifically to solid oral and feed-directed uses and are not sufficient for injectable solution manufacture.

    Critical Material Attributes by Intended Dosage-Form Route
    Attribute Method reference Control target and rationale
    Identity marker profile HPLC-UV/HPLC-ELSD Match to reference material; retention time and peak area within system suitability
    Particle-size distribution USP <429> D90 controlled per registered grade; dry blending typically not more than 250 µm
    Loss on drying USP <731> Not more than 5.0% at 105 °C for solid oral processing; lower if required by stability
    Microbial enumeration USP <61>/<62> TAMC not more than 10³ CFU/g; TYMC not more than 10² CFU/g; specified pathogens absent
    Bacterial endotoxins USP <85> Derived from maximum intended dose per kg; injection grade requires low-endotoxin release
    Elemental impurities USP <232>/<233> Limit set by species, duration, and regulatory status
    Bulk/tapped density USP <616> Used to set blender and dosator parameters; no universal limit

    When the Same Powder Is Redirected to Solution and Injection Manufacturing

    Solution manufacture begins with dispersion or extraction of the API in purified water under controlled temperature and agitation. The resulting liquid is checked for pH in accordance with USP <791> and viscosity where the formula contains suspending agents. Oral solutions can tolerate a wider particle-size distribution and higher microbial load than injectable solutions, but the finished product must still meet the microbial limits applicable to oral liquids. For injectable preparations, the conversion route changes fundamentally: the non-sterile API is not injected directly. An injectable solution is prepared from a purified extract or is sterile-filtered through a 0.45 µm clarification membrane followed by a 0.22 µm sterilizing-grade filter under aseptic conditions. The pressure differential across the 0.22 µm membrane should not exceed the manufacturer-rated limit, commonly between 2.0 bar and 4.0 bar for polyvinylidene fluoride membranes. Filter compatibility is tested with the actual formulation because botanical extracts can contain saponins and tannins that bind to nylon or polyethersulfone. If extractables or adsorption exceed the target marker recovery range of 90.0–110.0%, an alternative membrane or a depth-filter pretreatment is required.

    The bacterial endotoxin limit is derived from the maximum intended dose in the target species and is quantified by the limulus amebocyte lysate method in USP <85>; no single universal endotoxin limit applies to all veterinary presentations. Method suitability is demonstrated by challenge recovery of 50–200% of the test organisms. Finished injectable solutions also require particulate matter testing as specified in USP <788>, and the container-closure system must protect the formulation from light and moisture. A powder acceptable for oral premix may have total aerobic microbial count up to 10³ CFU/g, but an injection-grade precursor must be subject to additional cleaning, milling, and filtration steps. The API supplier’s low-endotoxin grade is recommended when the downstream user intends to manufacture injectables; otherwise the purification train may be undersized for the required pyrogen reduction.

    Relative to common alternative materials, the API grade differs from spray-dried extracts in that it retains the native multi-component matrix rather than a concentrated extract. It differs from standard herbal premixes in that release includes compendial test methods and marker quantification. It differs from a terminal-sterilized powder for injection in that it is supplied non-sterile and requires downstream filtration and aseptic processing. Storage is maintained in sealed, light-resistant containers at controlled room temperature 20–25 °C in accordance with USP <659> unless the registered specification states otherwise. The API is packed in double-layer low-density polyethylene bags inside a sealed aluminum-laminated outer bag or fiber drum. Desiccant is inserted when the moisture specification is below 5.0%. After opening, the material should be re-sealed under nitrogen if the residual moisture specification indicates a hygroscopic fraction; re-testing of loss on drying and microbial enumeration is required after 30 days of open storage unless the stability protocol provides longer data. Batch-to-batch comparability for injectable solutions should be demonstrated by comparative particle-size, assay, related substances, and endotoxin data before a new API lot is introduced into validated manufacturing.

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