| HS Code | 519258 |
| Productname | TRANSMARE BIO-35LANF30-0.101 |
| Manufacturer | Transmare |
| Materialtype | Polylactic acid (PLA) compound |
| Polymermatrix | Polylactic acid (PLA) |
| Reinforcement | Bamboo fiber |
| Fillercontent | 30% |
| Biobasedcontent | Approximately 95% |
| Density | 1.35 g/cm3 |
| Meltflowindex | 10 g/10 min at 190°C/2.16 kg |
| Tensilestrength | 55 MPa |
| Tensilemodulus | 7000 MPa |
| Elongationatbreak | 1.5% |
| Flexuralstrength | 85 MPa |
| Flexuralmodulus | 6500 MPa |
| Charpynotchedimpactstrength | 2.5 kJ/m2 |
| Charpyunnotchedimpactstrength | 8 kJ/m2 |
| Heatdeflectiontemperatureat0 45mpa | 105°C |
| Heatdeflectiontemperatureat1 8mpa | 60°C |
| Vicatsofteningtemperature | 65°C |
| Meltingtemperature | 170°C |
| Processingtemperature | 190-210°C |
| Moldtemperature | 20-50°C |
| Dryingtemperature | 80°C |
| Dryingtime | 4 hours |
| Waterabsorption | 0.5% |
| Form | Pellets |
| Color | Natural |
| Processingmethod | Injection molding |
| Biodegradability | Inherently biodegradable under industrial composting conditions |
As an accredited TRANSMARE BIO-35LANF30-0.101 30% Bamboo Fiber Reinforced High Stiffness Polylactic Acid factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | Packaged in 25 kg moisture-resistant paper bags, palletized and stretch-wrapped; each shipment contains 40 bags (1,000 kg) of polylactic acid pellets. |
| Container Loading (20′ FCL) | Container Loading (20′ FCL): TRANSMARE BIO-35LANF30-0.101, 30% bamboo fiber reinforced high stiffness polylactic acid, securely packed for chemical transport. |
| Shipping | TRANSMARE BIO-35LANF30-0.101 is shipped as a non-hazardous, non-regulated solid in sealed moisture-barrier bags, drums, or bulk containers. Store and transport cool, dry, and well-ventilated, away from direct sunlight, heat, and ignition sources. Avoid moisture pickup and physical damage; handle with standard industrial hygiene. |
| Storage | Store TRANSMARE BIO-35LANF30-0.101 in a cool, dry, well-ventilated area, away from direct sunlight, heat, ignition sources, and oxidizers. Keep original packaging or sealed moisture-barrier containers closed to prevent moisture absorption, which can impair processing. Maintain stable temperature and low humidity; avoid dust, contamination, and excessive stacking. Rotate stock and follow the manufacturer’s safety data sheet. |
| Shelf Life | Shelf life: typically 12 months in unopened original packaging when stored cool, dry, and protected from moisture, heat, and sunlight. |
A 30 wt% bamboo fiber reinforced high-stiffness polylactic acid compound is introduced into multi-cavity cold-runner injection molding cells producing refillable cosmetic compacts, snap-fit jar bases, and threadless inner closures. The melt is processed as supplied without let-down dilution; the 30 wt% bamboo fiber content is retained because reducing fiber content below specification shifts flexural modulus and alters anisotropic shrinkage in 2.0–2.8 mm side walls. Barrel settings from feed to nozzle are set to 165 °C, 175 °C, 185 °C, 185 °C, and 178 °C, with actual melt temperature measured at 181 °C–186 °C by a nozzle immersion probe. The mold is held at 25 °C–30 °C via water units; injection velocity is 45–70 mm/s and hold pressure is 60–75 MPa for 1.6–2.0 mm nominal walls. Pellets are dried to 0.02 wt% moisture or lower using desiccant-dried air at −40 °C dew point; at ambient relative humidity above 55%, open pellet hoppers show measurable viscosity loss within 3–4 h. The process window is narrow because melt residence above 190 °C produced discoloration from hemicellulose oxidation during tool trials; residence time is therefore limited to 5 min and shot recovery delay is set below 8 s. Dimensional stability is controlled by post-mold shrinkage measurement according to ISO 294-4, with flow-direction shrinkage in multi-cavity molds recorded between 0.15% and 0.30% after 168 h. Compliance for this segment rests on REACH Regulation (EC) No 1907/2006, RoHS Directive 2011/65/EU, and EN 13432:2000 where the whole packaging item is opened for industrial composting; the bamboo fraction is not authorized under Regulation (EU) No 10/2011 for food-contact plastics, so cosmetic containers are not applied to wet or dry food contact. Terminal parts include refillable powder compacts, skin-care jar bases, and closure rings in which the grade’s flexural modulus under ISO 178 typically falls between 5.0 GPa and 7.2 GPa, but product-specific verification remains mandatory because published data for this exact formulation is limited.
Stackable desk trays, pencil cups, and cable-management channels require center-gated tools that produce a rear weld line where meeting fronts coalesce. The 30 wt% bamboo fiber content acts as a flow-direction alignment agent during cavity filling; fiber orientations parallel to the melt front reduce effective polymer chain entanglement across the weld line, and Charpy notched impact values by ISO 179-1/1eA can drop by 18–25% relative to defect-free plaques. Tooling modifications are required when the component must survive repeated stack/impact loads: the weld line is moved away from snap-fit flexures, gate size is increased to 1.2–1.6 mm diameter, and melt temperature is kept at the upper boundary of 188 °C for no more than 4 min to improve front interdiffusion without triggering discoloration. Hold pressure is raised to 70–80 MPa at the gate to reduce vacuum voids, but higher hold pressure cannot fully recover weld-line strength. Insertion and removal cycling is tested per IEC 60068-2-64 or client-specific 10-cycle insertion protocols; flexible snap features are designed with a strain at break below 1.5% to avoid notch-sensitive cracking. The segment complies with REACH and BIFMA M7.1 indoor emission requirements for office furniture; flammability is limited to UL 94 HB at 3.0 mm, and no inherent V-0 rating is claimed without flame-retardant modification. The end products are stackable desk risers, monitor stand storage drawers, and under-desk cable trays in which the compound is selected for high flexural stiffness and biobased carbon content verified by ASTM D6866-24 Method B, not for load-bearing chair components.
The 30 wt% bamboo fiber reinforced PLA compound can be substituted for ABS in keyboard top covers, mouse base frames, webcam shells, and USB hub enclosures when the housing does not contain live parts and is not exposed to continuous service temperatures above 45 °C. The ratio remains 30 wt% as molded; no reground ABS or polycarbonate is added because melt-phase blending with non-annealed polyester into these resins causes phase separation and loss of surface finish. Drying before processing is set to 70 °C for 4 h with inlet air at −40 °C dew point, after which melt processing is allowed only if residual moisture is equal to or below 0.02 wt%. The grade is molded on high-speed hybrid machines with screw diameter between 25 mm and 35 mm, L/D ratio of 22:1 to 24:1, and compression ratio of 2.2:1 to 2.5:1. Melt temperature at the nozzle is 180 °C–188 °C, mold temperature 20 °C–28 °C, and cycle time for 1.4 mm nominal walls is 22–30 s. Cavity pressure transducers in the near-gate region are set to switchover at 35–40 MPa, and packing time is 4–6 s. Amine-containing flame-retardant masterbatches are not compounded into this grade at the machine because residual catalytic species can accelerate PLA transesterification and reduce molecular weight; any intended flame-retardant package must be pre-compounded and verified by melt viscosity. Molded parts must be annealed at 80 °C for 30 min only when shipping or storage temperature can exceed 55 °C; unannealed parts may lose dimensional accuracy above the PLA matrix glass transition start, and HDT B measured under ISO 75-2/B with 0.45 MPa often remains in the 62 °C–75 °C range for high-fiber PLA compounds. Compliance includes IEC 62368-1 for enclosed energy sources in low-voltage audio/video equipment only if the final product is externally powered; no claim is made for direct mains insulation. Flammability remains UL 94 HB at 1.5 mm unless a non-halogenated intumescent package is added. Drop testing is performed under ISO 6603-1 with 4.4 J striker energy, but published multiaxial impact data for this specific grade is limited; each production mold must be qualified on actual parts because bamboo fiber orientation creates anisotropy.
Nursery trays and propagation inserts are injected with slot-like drainage openings requiring a minimum corner radius of 0.8 mm because the high fiber aspect ratio and low melt elongation generate notch-sensitive corners. The 30 wt% bamboo fiber loading provides sufficient flexural modulus to permit tray stacking under nursery humidity without ribs warping excessively; however the grade absorbs water from condensation, and mechanical properties shift after saturated storage. Processing requires pre-drying at 70 °C for 4 h; melt temperature at the nozzle is 175 °C–185 °C, and mold temperature is unheated or water-cooled between 18 °C–25 °C. Slow injection speeds of 25–45 mm/s are used to avoid jetting and skin turbulence at slot interruptions. Hold pressure is 40–55 MPa, lower than cosmetic packaging because the tray footprint is large and overly high packing can cause ejection pin displacement. End products are 45-cell, 72-cell, and 105-cell seedling trays and propagation inserts with wall sections from 1.5 mm to 2.2 mm. Compliance is linked to EN 13432:2000 for industrial compostability when no non-compostable coating is applied, plus ASTM D6400 if the product is marketed in North America; the grade does not carry an EN 13432 certificate automatically and must be tested in the final tray thickness and surface area. The main limitation is that repeated exposure to hydroponic nutrient solutions above 35 °C accelerates hydrolysis at cut edges; published service-life data for this exact application is limited.
Production-scale injection molding machines with accumulator-assisted fill are used for trunk garnish panels, door scuff plates, and seat side garnish when part thickness is below 1.8 mm. Melt temperature is held in the 175 °C–185 °C band and never exceeds 190 °C at the nozzle; thermal degradation from bamboo hemicellulose creates visible brown streaking and lowers melt viscosity unpredictably. The mold temperature is controlled at 22 °C–28 °C with segregated water channels because higher mold temperature delays skin formation and exacerbates ejection scuffing from long bamboo fibers. Filling speed is 60–100 mm/s, and switchover is set at 38–44 MPa hydraulic pressure via cavity pressure sensors. Screw speed is kept between 80–120 rpm for a 30 mm screw diameter with back pressure of 3–5 MPa; higher shear rates cut fiber length and reduce modulus. The material is not suitable for upper instrument panel skins, airbag tear seams, or areas receiving solar load above 65 °C; without crystallizing anneal, HDT B via ISO 75-2/B only reaches the 60 °C–75 °C range and is insufficient for upper cockpit surfaces. Trunk garnish is acceptable because trunk air temperature in temperate climates rarely exceeds 55 °C under dark closed-air soak. Compliance for automotive interior trim includes ISO 3795 flammability testing for horizontal burn rate, VDA 277 for total VOC emissions, REACH Article 33 SVHC declarations, and OEM-specific odor testing; no blue angel or non-automotive green claim is substituted. Fastener bosses and snap features in door scuff plates require local radii above 0.6 mm and boss wall thickness below 60% of nominal wall to avoid sink and cracking. Terminal parts are rigid lower interior garnish components where biobased content from ASTM D6866-24 Method B may count toward OEM bio-material targets, but wear and scratch resistance must be validated via DIN EN ISO 2409 cross-cut and DIN EN 60068-2-70 rub tests.
| Downstream segment | Relevant standard or directive | Condition or limitation |
|---|---|---|
| Refillable cosmetic packaging | REACH Regulation (EC) No 1907/2006; RoHS Directive 2011/65/EU; EN 13432:2000 | Not authorized under Regulation (EU) No 10/2011 for food-contact plastic; industrial compostability must be tested on final item |
| Stackable desk storage | BIFMA M7.1; UL 94 HB; ASTM D6866-24 Method B | Weld-line impact reduction 18–25%; no V-0 rating; not for load-bearing chair parts |
| Low-voltage peripheral housings | IEC 62368-1; UL 94 HB; ISO 6603-1 | Service temperature below 45 °C; no mains insulation; multiaxial impact data limited per production mold |
| Nursery trays | EN 13432:2000; ASTM D6400 | Hydroponic nutrient solution above 35 °C accelerates hydrolysis; final compostability certification required |
| Automotive interior trim | ISO 3795; VDA 277; REACH Article 33 | Not for upper instrument panel or airbag tear seam; HDT B range 60 °C–75 °C without annealing |
| Appliance trim panels | IEC 60335-1 glow-wire at 650 °C; REACH | No UL 94 V-0 without flame retardant; only non-load-bearing parts below 45 °C |
Non-load-bearing appliance trim panels use the grade as-molded for decorative side skirts, control-panel surround rings, and refrigerator door handle brackets where service temperatures remain below 45 °C. The 30 wt% bamboo fiber ratio is maintained, and the material is processed on standard reciprocating screw machines with melt temperature 178 °C–185 °C, mold temperature 20 °C–25 °C, and cushion 3–5 mm. No UL 94 V-0 rating is claimed without flame retardant; final appliance parts are evaluated under IEC 60335-1 for glow-wire requirements at 650 °C only if the part is within the path of live terminals. Drying is identical to the automotive trim application: 70 °C for 4 h to 0.02 wt% moisture. Terminal products include freezer door handle brackets and air-conditioner fascia covers.
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The product TRANSMARE BIO-35LANF30-0.101 is a polylactic acid compound reinforced with a nominal 30 wt% bamboo fiber. The grade is supplied as a pelletized feedstock intended for injection molding, sheet extrusion, and profile applications where high stiffness, renewable carbon content, and lower solid density relative to mineral-filled PLA are required. The numerical suffix and fiber code identify a registered model family rather than a single lot. Because the public literature does not provide a complete certificate of analysis for this exact formulation, the property ranges and processing boundaries presented here are constructed from peer-reviewed data for bamboo-fiber PLA compounds at equivalent fiber weight fractions; a lot-specific certificate from the supplier should replace these ranges before tooling qualification, part approval, or regulatory filing. The designation indicates that the compound contains bamboo fiber at a mass loading of 30% with a PLA matrix, and the grade is positioned for applications where unfilled PLA lacks room-temperature stiffness and mineral-filled PLA carries a density penalty.
Differential scanning calorimetry of PLA compounds containing 30 wt% bamboo fiber typically shows a glass transition temperature between 55 °C and 62 °C by ISO 11357-2:2020, with cold-crystallization exotherms between 95 °C and 115 °C. The bamboo fiber acts as a nucleating agent in many PLA matrices, shifting the crystallization peak to lower temperature and increasing the enthalpy of cold crystallization by 5–12 J/g relative to unfilled PLA. In thermogravimetric analysis under nitrogen at 10 °C/min, the onset of hemicellulose degradation appears near 210–230 °C, and the PLA main-chain degradation accelerates beyond 240 °C. This creates a narrow processing window: melt temperatures should remain below 220 °C for typical residence times of 2–5 min, and shear heating must be controlled to avoid localized hot spots above 230 °C, where acetic-acid formation and fiber browning become rapid.
Melt rheology for the reinforced grade is non-Newtonian. At 190 °C and 2.16 kg, unfilled PLA often reports a melt flow index of 4–20 g/10 min by ISO 1133-1:2022. Incorporation of 30 wt% bamboo fiber can reduce that value by 40–70% because the fiber network raises low-shear viscosity and restricts flow-front uniformity in thin-wall injection molding. Capillary rheometry on comparable bamboo-fiber PLA systems at 190 °C reports shear viscosities in the range 200–500 Pa·s at 100 s⁻¹ and 50–120 Pa·s at 1000 s⁻¹, indicating strong shear thinning. Mold-filling simulation should therefore use a fitted Carreau-Yasuda model rather than a single-point melt flow index. The practical consequence is that the compound fills thick or medium-wall cavities adequately, but long-flow thin-wall parts below 1.2 mm wall thickness may exhibit filling imbalance, hesitation, or fiber orientation defects.
At 80 °C and a desiccant-dryer dew point of −40 °C, pellets of bamboo-fiber PLA reach a residual moisture level below 250 ppm in 4–6 h. Batch-to-batch variation in fiber moisture can require extension to 8 h when ambient storage exceeds 60% RH. Hydrolytic degradation during processing is measurable as a reduction in melt viscosity; a moisture rise from 250 ppm to 800 ppm can increase the melt flow index at 190 °C by 20–40% and reduce tensile strength by 10–20 MPa after injection molding when tested according to ISO 527-2:2012. Closed hoppers with dry-air purge should be used because open storage at 60% RH can raise pellet surface moisture above 500 ppm within 30 min.
The compound is incompatible with strongly alkaline process aids, certain amine-based colorants, and prolonged exposure to steam or boiling water. Alkaline hydrolysis of PLA can depolymerize the matrix at the fiber-matrix interface, producing surface chalking, delamination, and loss of flexural strength. Purging compounds should therefore be selected from neutral or mildly acidic chemistries. Screw configurations with compression ratios above 2.5:1 or aggressive reverse-kneading blocks should be avoided unless melt temperature is verified by an air shot and maintained below 220 °C. Unopened moisture-barrier bags stored below 25 °C and 40% RH maintain processing stability for at least 12 months from packaging date; opened bags should be re-sealed under dry-air purge or consumed within 4 h in an uncontrolled molding room.
On a co-rotating twin-screw extruder with L/D 40:1, side-feeding of bamboo fiber after the melting zone reduces fiber attrition relative to hopper blending. Published compounding data for similar PLA systems show fiber length reduction from 1.0 mm to 0.25–0.45 mm when fiber is fed at zone 6 of 10 and screw speed is held at 200–300 min⁻¹. Lower screw speeds preserve fiber length but may reduce dispersion; higher screw speeds increase specific energy input above 0.20 kWh/kg and create melt-temperature spikes above 230 °C. Twin-screw torque should be monitored as a batch-consistency indicator; a torque variation above ±15% typically correlates with fiber-loading variation or moisture segregation. Injection molding trials reported for bamboo-filled PLA on a 120-ton hydraulic press with a 35 mm diameter screw and a shut-off nozzle used melt temperatures of 180–200 °C and mold temperatures of 25–45 °C. Weld-line tensile strength, measured by ISO 527-2:2012 type 1A specimens with the weld line at mid-gage, decreased by 25–35% relative to solid specimens when mold temperature was below 25 °C. Molding at 45 °C improved crystallinity and weld-line strength but increased cycle time by 10–20 s. Hot-runner systems with small gates below 1.0 mm should be tested for fiber bridging; gate sizes of 1.5–2.5 mm are preferred for 30% fiber compounds.
Shrinkage of bamboo-fiber PLA is anisotropic. In injection-molded plaques, flow-direction shrinkage is typically 0.2–0.5% and cross-flow shrinkage 0.6–1.0% after 24 h at 23 °C and 50% RH; unfilled PLA often shows 0.3–0.5% isotropic shrinkage. The differential is driven by fiber orientation. Tooling design should use gate placement that aligns the principal load direction with fiber orientation to maximize modulus, but weld lines perpendicular to flow remain brittle. For parts thicker than 3 mm, gas pockets can form at the flow front because the fiber network traps volatiles; injection velocity should be reduced and back pressure increased to 5–15 bar, with venting gaps of 0.02–0.04 mm. Fiber-matrix adhesion dominates notch sensitivity. If a coupling agent is used in the grade, its effect can be detected by comparing flexural strength from ISO 178:2019 before and after a boiling-water soak at 100 °C for 2 h; a drop above 15% generally indicates insufficient interfacial coupling. However, the compound should not be continuously exposed to water above 60 °C, because PLA undergoes hydrolysis at a rate that increases significantly above the glass transition.
The consolidated ranges in Table 1 represent published data for 30 wt% bamboo-fiber PLA compounds, not certificate values for TRANSMARE BIO-35LANF30-0.101. The specific grade should be tested to a lot-level certificate of analysis before designing safety factors. Batch variability is most pronounced in notched impact strength and melt flow index because fiber aspect ratio and fiber-matrix adhesion dominate these properties.
| Property | Standard / condition | Typical range |
|---|---|---|
| Fiber loading | Thermogravimetric analysis, nitrogen 20 °C/min to 600 °C | 28–32 wt% |
| Density | ISO 1183-1:2019 | 1.26–1.34 g/cm³ |
| Melt flow index | ISO 1133-1:2022, 190 °C, 2.16 kg | 3–12 g/10 min |
| Tensile strength at yield | ISO 527-2:2012, type 1A, 5 mm/min | 48–58 MPa |
| Tensile modulus | ISO 527-2:2012, type 1A, 1 mm/min | 4.0–5.8 GPa |
| Flexural strength | ISO 178:2019, 2 mm/min | 75–95 MPa |
| Flexural modulus | ISO 178:2019, 2 mm/min | 4.5–6.3 GPa |
| Notched Izod impact | ISO 180:2019/A, 4 mm, 23 °C | 2.0–4.5 kJ/m² |
| Heat deflection temperature | ISO 75-2:2013, method A, 1.8 MPa | 75–105 °C |
Published data for this specific configuration is limited; the ranges above establish a comparative envelope only. Inter-laboratory variation for natural-fiber PLA compounds can be large, particularly for notched impact measurements, because fiber dispersion and moisture condition shift the deformation mechanism. Conditioning at 23 °C and 50% RH for at least 48 h is required before mechanical testing to reduce seasonal moisture bias.
Relative to unfilled PLA, a 30 wt% bamboo fiber reinforcement raises tensile modulus by 1.5–2.5 GPa and flexural modulus by 2–3 GPa, but reduces notched impact strength from 3–5 kJ/m² in unfilled PLA to 2–4 kJ/m² in the reinforced compound. Against talc-filled PLA at equivalent 30 wt% mineral loading, the bamboo fiber compound typically exhibits lower density, 1.26–1.34 g/cm³ versus 1.45–1.55 g/cm³ for talc-filled PLA, and a different warpage signature because anisotropic fiber orientation produces higher shrinkage in the flow direction. Compared with cellulose-fiber PLA, bamboo fiber can provide higher aspect ratio and greater stiffness at the same mass loading, but it also contains silica bodies at the fiber surface that increase screw and nozzle wear. Relative to 30 wt% glass-fiber PLA, bamboo fiber reinforcement gives lower tensile modulus and lower notched impact, but reduces density and avoids mineral-fiber end-of-life incineration concerns. Selection should therefore be based on the governing mechanical test in the end-use specification, not on a single stiffness claim.
A compliance review for a bamboo-fiber PLA compound must separate the bio-based carbon content claim from the industrial compostability claim. Bio-based carbon content can be tested by ISO 16620-2:2019 or equivalent radiocarbon methods; the PLA matrix is fully bio-based under this method, while the bamboo fiber contributes additional renewable carbon. Industrial compostability requires certification under EN 13432:2000 or ASTM D6400-21, with disintegration, ecotoxicity, heavy-metals, and ≥90% biodegradation in 180 days under ISO 14855-1:2021. The bamboo fiber component can slow the disintegration phase relative to unfilled PLA because the fiber bundles must first undergo microbial hydrolysis; published studies show that a 30 wt% lignocellulosic filler can extend disintegration from 8 weeks to 10–12 weeks under ISO 20200 laboratory-scale composting.
| Regulation or standard | Parameter | Test condition or limit |
|---|---|---|
| EN 13432:2000 | Industrial compostability | Disintegration ≤12 weeks; biodegradation ≥90% in 180 days; ecotoxicity pass |
| ISO 14855-1:2021 | Aerobic biodegradation | ≥90% relative to microcrystalline cellulose |
| ASTM D6400-21 | Municipal aerobic compostability | Heavy metals, disintegration, ecotoxicity per specification |
| 2011/65/EU RoHS | Homogeneous material limits | Pb ≤1000 ppm; Cd ≤100 ppm; Hg ≤1000 ppm; Cr(VI) ≤1000 ppm; PBB/PBDE ≤1000 ppm |
| 1907/2006 REACH | Substances of very high concern | ≤0.1 wt% per article |
Food-contact approval is not granted by the presence of PLA or bamboo alone; migration testing under EN 1186-1:2002 and condition-of-use modeling must be completed for the specific wall thickness, temperature, and food simulant. If the compound is to be laser-marked or hot-stamped, trial runs should include the reinforced fiber surface because fiber ejection can create pitting during marking. The grade is not recommended for continuous service in wet alkaline environments, for load-bearing parts with elongation-at-break requirements above 5%, or for processes requiring melt temperatures above 220 °C for extended residence times.