JIANGXISUGO ABS H1115
- Product Name: JIANGXISUGO ABS H1115
- Factroy Site: Yinchuan, Ningxia, China
- Price Inquiry: sales8@ascent-chem.com
- Manufacturer: Ascent Petrochem Holdings Co., Limited
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- JIANGXISUGO ABS H1115 is typically used in formulations when melt flow rate and notched impact strength and melt temperature and mold temperature must be controlled within specific ranges.
| HS Code | 216755 |
| Manufacturer | Jiangxi Sogo |
| Trade Name | JIANGXISUGO ABS H1115 |
| Material Type | Acrylonitrile Butadiene Styrene (ABS) |
| Grade | H1115 |
| Form | Pellets |
| Color | Natural |
| Density | 1.04-1.06 g/cm³ |
| Melt Flow Rate | 15-25 g/10 min |
| Tensile Strength | 40-50 MPa |
| Flexural Modulus | 2000-2500 MPa |
| Izod Impact Strength | 15-25 kJ/m² |
| Heat Deflection Temperature | 80-90 °C |
| Vicat Softening Temperature | 90-100 °C |
| Rockwell Hardness | 95-105 R-scale |
| Flammability | HB |
| Processing Method | Injection Molding |
As an accredited JIANGXISUGO ABS H1115 factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | JIANGXISUGO ABS H1115 is supplied in 25 kg moisture-resistant bags, palletized for secure storage and transport. |
| Container Loading (20′ FCL) | Container Loading (20′ FCL): JIANGXISUGO ABS H1115 chemical securely packed and stowed in a 20-foot FCL container for ocean transport. |
| Shipping | JIANGXISUGO ABS H1115 is shipped as a non-hazardous thermoplastic resin in sealed bags or containers, protected from moisture, heat, and direct sunlight. Store in a cool, dry, ventilated area away from ignition sources. Use standard industrial handling precautions; no special dangerous-goods classification is normally required. |
| Storage | Store JIANGXISUGO ABS H1115 in a cool, dry, well-ventilated warehouse away from direct sunlight, rain, moisture, heat, ignition sources, and strong oxidizers. Keep original bags/containers tightly closed and undamaged; prevent dust and static buildup. Store separately from incompatible materials, protect packaging from physical damage, use first-in-first-out rotation, and follow the manufacturer’s SDS and local regulations. |
| Shelf Life | Typically 12 months in original sealed packaging, stored cool, dry, ventilated, away from sunlight and heat; verify with supplier. |
Instrument panel bezel and steering column shroud production with JIANGXISUGO ABS H1115 begins with closed-loop desiccant drying at 80 °C to 85 °C for 3 h to 4 h, with supply-air dew point at or below -30 °C and return-air moisture controlled to maintain granulate moisture below 0.05 wt%. On a 32:1 L/D three-zone reciprocating screw with compression ratio 2.2:1 and check-ring clearance below 0.05 mm, melt temperature is held at 230 °C to 250 °C; production-scale failure at front-zone settings above 255 °C appears as orange-peel gloss and brown streaking from butadiene-phase oxidation. A mold temperature of 45 °C at the gate and 65 °C at flow-path ends compensates differential shrinkage at boss and rib intersections. Packing pressure is set at 60% to 70% of peak injection pressure and held for 6 s to 10 s; switch-over before 95% fill reduces gate blush but increases sink depth on visible surfaces. A 2.0 wt% to 3.0 wt% carbon-black masterbatch is added at the throat through a gravimetric feeder with 0.1 wt% dosing accuracy. Evaluation follows VDA 275 fogging with condensate acceptance ≤2.0 mg, ISO 3795 or FMVSS 302 horizontal burn rate, and OEM scratch protocols with 10 N load and 1.0 mm radius tip. For grained surfaces below 25 µm texture depth, scratch visibility shifts; published data for this specific grade-texture combination is limited. End products include painted and unpainted interior trim, bezel inserts, and steering column covers.
What Processing Limits Prevent Sink Marks in High-Gloss Appliance Control Panels?
High-gloss washing-machine and dishwasher control-panel production with ABS H1115 imposes a melt-temperature band of 220 °C to 240 °C, with the front zone no more than 5 K above the nozzle setpoint to reduce volatile migration to the melt front. In a sequenced valve-gated hot runner, injection velocity is set between 150 mm/s and 250 mm/s; velocities above 300 mm/s produce jetting streaks at the gate land, while velocities below 100 mm/s create hesitation around ceramic or membrane control apertures. Mold temperature is maintained at 60 °C to 80 °C with pressurized water; the upper end is required for piano-black gloss above 90 GU at 60° measurement geometry. A two-stage packing profile uses 70% of injection pressure for 3 s followed by 45% for 7 s; total hold time below 8 s increases sink depth at rib roots beyond 2 µm. Regrind from sprue and runner systems is limited to 20 wt% because higher fractions reduce melt elasticity and deepen flow marks. A silicone-based internal release agent at 0.2 wt% to 0.3 wt% prevents sticking on mirror-polished surfaces but is excluded when post-mould painting or laser etching is specified. Glow-wire testing under IEC 60335-1 clause 30 typically requires 550 °C or 750 °C depending on the unattended-current classification of the final appliance, and UL 94 is checked at the minimum supplied wall thickness. End products are control housings, detergent dispenser frames, and front-panel trim for built-in and freestanding laundry and dishwashing equipment.
Set-top box and router enclosure moulding avoids flame-retardant additives unless the end product specification demands UL 94 V-0; where IEC 62368-1 permits HB classification and a comparative tracking index of 400 V or higher, ABS H1115 can be processed without brominated or phosphorus flame retardants. Melt residence time is constrained to less than 5 min, and buffer capacity in the barrel is not used for purging; PVC residues release hydrogen chloride and accelerate brown-speck generation in the ABS melt. Equipment is purged with low-MFI acrylic or HDPE after shutdown. Molding temperatures of 230 °C to 245 °C and mold temperatures of 50 °C to 70 °C are used for wall sections from 1.5 mm to 2.5 mm. When antistatic masterbatch is required to achieve surface resistivity of 10^10 Ω/sq to 10^12 Ω/sq, loading is held to 1.0 wt% to 2.0 wt%; higher levels shift tensile modulus and change snap-fit insertion force by more than 15%. Drop-impact verification follows IEC 60068-2-31 free-fall, typically at 0.5 m for 500 g class devices, after conditioning at -20 °C for 24 h. Published data for this specific H1115 low-temperature impact configuration is limited. End products are router backshells, set-top box bases, adapter housings, and low-voltage wall-wart enclosures.
| Application class | Standard / method | Property or condition | Typical acceptance reference |
|---|---|---|---|
| Automotive interior trim | VDA 275 | Fogging condensate | ≤2.0 mg |
| Appliance control housing | IEC 60335-1 clause 30 | Glow-wire resistance | 550 °C or 750 °C by current level |
| Information technology enclosure | IEC 62368-1 | Fire enclosure / comparative tracking index | HB minimum; CTI ≥400 V |
| Electroplated ABS part | ISO 4527 / ASTM B533 | Peel adhesion | ≥0.8 N/mm |
| Luggage shell | ISO 2233 | Drop impact | No functional fracture at specified height |
| Toy article | EN 71-3 / ASTM F963 | Element migration / mechanical abuse | Category limits; no accessible sharp edges |
Etch Swell, Electroless Nickel Deposition, and Peel-Adhesion Thresholds in Plated ABS
Electroplated components molded from ABS H1115 require a controlled chemical etch to create microporous anchor sites. In the conventional decorative chromium sequence, parts are first immersed in a chromic acid/sulfuric acid etch containing 380 g/L to 420 g/L CrO₃ and 350 g/L to 400 g/L H₂SO₄ at 62 °C to 68 °C for 6 min to 12 min. Etch depth is influenced by butadiene particle size and surface orientation; weld lines and high-shear gate areas typically etch 10% to 15% deeper, creating visible haze after subsequent copper deposition. The moulding process before plating uses a melt temperature of 230 °C to 250 °C, a mold temperature of 60 °C to 80 °C, and slow-to-medium injection speed to minimize molecular orientation. Silicone release agents and external lubricants above 0.1 wt% are avoided because residues reduce surface energy and create skip plating. After etch neutralization, the part receives palladium-tin activation, acceleration, and electroless nickel strike at 0.5 µm to 1.0 µm thickness. The electrolytic stack typically comprises 15 µm to 25 µm copper, 8 µm to 12 µm semi-bright nickel, 4 µm to 7 µm bright nickel, and 0.25 µm to 0.5 µm microporous chromium. Peel adhesion measured according to ISO 4527 or ASTM B533 is held above 0.8 N/mm, with automotive decorative requirements sometimes specifying 1.0 N/mm minimum after thermal cycling. Parts are subjected to 24 h CASS testing per ISO 9227 or equivalent OEM protocol; nickel-layer potential difference is adjusted to control microporosity between 10,000 pores/cm² and 60,000 pores/cm². End products include automotive grille accents, interior door handles, sanitary faucet trim, and cosmetic appliance bezels.
When ABS H1115 Is Moulded Into Luggage Shells Subjected to Drop, Abrasion, and Thermal Cycling
Rigid hardshell luggage and equipment cases using this ABS grade require compromise between high-flow filling of large-area, thin-wall cavities and low-temperature toughness after forming. Moulders typically add 3 wt% to 6 wt% of a high-butadiene ABS modifier or methyl methacrylate-butadiene-styrene impact modifier to improve hinge and corner performance at -10 °C; the same modification reduces melt-flow rate and increases injection pressure by 8% to 15% on a 1,800 t machine running a two-cavity shell tool. Melt temperature is set at 235 °C to 250 °C; mold temperature is 45 °C to 60 °C to balance gloss and shrinkage. Fill time is maintained between 2 s and 4 s for a 600 g to 1,200 g shot; faster fill induces shear heating sufficient to create visible tiger stripes near hinge bosses. Packing pressure is profiled at 55% of injection pressure for 8 s, then 35% for 10 s, with gate seal verified by weight stability below 0.1 g shot-to-shot. A vacuum-vent system maintaining mold cavity pressure below 50 mbar before injection prevents gas burn at rib intersections. Abrasion testing for textile-interior luggage is performed to ISO 12947-2 or OEM scuff protocols; shell impact testing follows ISO 2233 or internal drop cycles of 0.8 m at 23 °C and 0.5 m at -10 °C. Coated or film-decorated shells require corona or plasma pre-treatment to 42 dyn/cm to 48 dyn/cm surface energy before lamination; painted surfaces are baked below 70 °C to avoid thermal distortion. End products are injection-molded suitcase shells, protective equipment cases, and travel accessory frames.
Children’s toy components and office equipment housing parts molded from ABS H1115 are subject to small-part migration and mechanical safety standards that shift additive selection. A toy-grade formulation typically contains 0.3 wt% to 0.8 wt% external lubricant, 1.0 wt% to 2.0 wt% titanium dioxide pigment, and no recycled input unless documentation satisfies origin requirements. Molding uses a melt temperature of 220 °C to 240 °C and mold temperature of 40 °C to 60 °C; high-gloss toy shells require 65 °C to 75 °C mold surface temperature and mirror-finish steel inserts. Injection speed is adjusted to 60% to 80% of maximum machine capacity to avoid excessive shear heat because toy tools commonly have multi-drop cold-runner layouts with flow-length-to-wall-thickness ratios up to 150:1. Parts are conditioned at 23 °C and 50% relative humidity for 48 h before testing. Migration of certain elements is evaluated according to EN 71-3 categories; mechanical abuse is evaluated according to ASTM F963 and ISO 8124-1 drop, tip-over, and impact clauses. For office equipment, external enclosure parts may additionally require IEC 60950-1 or IEC 62368-1 fire enclosure requirements and a UL 94 HB minimum rating at the thinnest wall. Published data for H1115-specific pigment loading effects on notched Izod impact is limited; formulation trials at 2.0 wt% colorant are recommended before locking tool steel. End products include toy vehicle shells, construction-block storage bins, printer side covers, and monitor rear shrouds.
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- JIANGXISUGO ABS H1115 is manufactured under an ISO 9001 quality system and complies with relevant regulatory requirements.
- COA, SDS/MSDS, and related certificates are available upon request. For certificate requests or inquiries, contact: sales8@ascent-chem.com.
JIANGXISUGO ABS H1115 is an acrylonitrile-butadiene-styrene copolymer grade supplied as pelletized feedstock for injection molding and selected extrusion operations. The H1115 designation is manufacturer-specific; it does not by itself define the melt flow rate, rubber content, or heat-deflection profile. ABS resins in this family consist of a styrene-acrylonitrile continuous phase and a grafted polybutadiene rubber dispersed phase. The balance between flow, rigidity, and toughness is controlled by the SAN molecular weight distribution, rubber particle size and grafting efficiency, and the stabilizer package. A grade such as H1115 may therefore occupy a specific position in the supplier’s ABS portfolio, and the following sections separate established styrenic-copolymer processing principles from properties that require a JIANGXISUGO certificate of analysis or technical datasheet.
Incoming inspection should begin with a supplier lot certificate reporting melt volume-flow rate according to ISO 1133-1:2022 or melt mass-flow rate according to ASTM D1238-20, density according to ISO 1183-1:2019, tensile stress and elongation according to ASTM D638-14 or ISO 527-2:2012, flexural modulus according to ISO 178:2019 or ASTM D790-17, notched impact strength according to ISO 180:2023 or ASTM D256-23, Vicat softening temperature according to ISO 306:2022, and heat deflection temperature according to ASTM D648-18. These values are not interchangeable when test loads, specimen geometries, or conditioning histories differ.
End-use validation for H1115 should include dry-as-molded and conditioned evaluations because the polybutadiene phase displays temperature-dependent ductile-brittle behavior. Conditioning at 23 °C and 50% relative humidity for 40 h is commonly used for dimensions and tensile properties, but published data for H1115 under specific application environments is limited.
What Distinguishes H1115 from General-Purpose ABS in Downstream Processing?
Some ABS suppliers use an H suffix to indicate higher-heat capability or a controlled-rheology injection grade. Generic naming logic is not a verified performance boundary; however, it does define the initial question for process engineers. A controlled-rheology ABS typically presents a narrower molecular weight distribution and lower screw torque at the same melt temperature, while a heat-resistant ABS may include α-methylstyrene and shows higher Vicat values but reduced melt flow and a narrower processing window. If JIANGXISUGO ABS H1115 is positioned as a heat-resistant grade, its hot-runner residence-time limits should be checked before tool transfer.
On injection molding machines with clamp force settings from 800 kN to 1,600 kN, general-purpose ABS is usually processed with a flat or slightly decreasing barrel temperature profile. If the H1115 datasheet reports higher Vicat or lower melt flow than a general-purpose grade, the profile should be revalidated. Production experience with styrenic copolymers indicates that excessive rear-zone temperatures can cause bridging at the feed throat, while excessively high front-zone temperatures can produce discoloration from thermal degradation. The specific H1115 temperature limits should be taken from the supplier, not from generic tables.
The practical differentiation from standard ABS is best confirmed by comparing three parameters under identical test conditions: melt volume-flow rate under ISO 1133-1:2022 at the supplier-specified temperature and load, notched impact strength under ISO 180:2023 at 23 °C and -30 °C, and Vicat softening temperature under ISO 306:2022 Method B50. Lower melt flow combined with higher Vicat suggests a grade intended for interior trim or parts near heat sources rather than thin-wall packaging. The opposite pattern suggests a high-flow grade for complex multi-cavity tools.
Pre-drying is required for JIANGXISUGO ABS H1115 when storage humidity is above 60% relative humidity or opened bags remain exposed for more than 4 h. A desiccant dryer with a dew point of -40 °C to -30 °C is standard for ABS. A residence time of 2 h to 4 h at 80 °C is often used to reduce residual moisture below 0.05 wt%, but the H1115 target must be confirmed on the supplier datasheet because grafted-rubber and SAN formulations differ in moisture sensitivity.
Melt temperature at the nozzle in the range of 210 °C to 250 °C is common for medium-viscosity ABS injection grades. Mold temperature from 40 °C to 80 °C is used to balance gloss, weld-line strength, and cycle time. For H1115, the exact profile should be derived from the supplier processing guide. A deviation as small as 5 °C in the hot-runner manifold can alter surface gloss and post-mold shrinkage in unfilled styrenic copolymers, and H1115 should not be treated as interchangeable with a general-purpose ABS without confirming that parameter.
Injection speed, holding pressure, and screw recovery should be mapped on the target tool. A conservative start-up for medium-flow ABS uses screw rotation from 30 rpm to 80 rpm and back pressure from 0.5 MPa to 1.5 MPa. Published data for H1115 in hot-runner or valve-gated tools is limited; therefore, short-shot studies should be completed before setting process limits.
Production-scale rheology evaluation for an unknown H1115 configuration should use a capillary rheometer or instrumented spiral-flow mold. Capillary viscosity at shear rates of 100 s⁻¹ and 1,000 s⁻¹ provides a shear-thinning slope relevant to injection filling. A high-flow ABS may show apparent viscosity below 100 Pa·s at 1,000 s⁻¹, while a heat-resistant grade may be above 200 Pa·s under the same conditions. These are orientation values, not H1115 specifications.
On production lines with two-platen injection molding machines, short shots attributable to grade substitution often occur when a higher-viscosity H1115 variant is run under standard ABS barrel profiles. Feed-throat temperatures above 60 °C can cause particles to sinter and bridge, while rear-zone temperatures below 200 °C can produce unmelted SAN domains and nozzle pressure spikes. If the H1115 datasheet reports a high-heat stabilization package, the processing window should be checked by direct melt-temperature measurement with a needle pyrometer rather than relying solely on barrel set points.
If H1115 is compounded with color concentrate or regrind, twin-screw extruders with screw L/D ratios from 36:1 to 44:1 and vacuum venting at -0.08 MPa to -0.06 MPa are common. The regrind ratio should not exceed the level validated by the supplier because polybutadiene-containing grades can lose impact strength with repeated heat history. Published data for H1115-specific regrind studies is limited.
If H1115 Is Cross-Referenced Against Heat-Resistant and High-Impact Grades
High-impact ABS grades derive toughness from a higher volume fraction of polybutadiene rubber, commonly above 15 wt%, with notched impact values often above 30 kJ/m² at 23 °C under ISO 180:2023. Heat-resistant ABS grades may replace part of the styrene with α-methylstyrene and may show Vicat B50 values above 110 °C under ISO 306:2022. These two optimization directions are usually antagonistic: higher rubber content reduces rigidity and surface hardness, while α-methylstyrene increases melt viscosity and reduces flow. If H1115 is intended for a part requiring both high gloss and heat resistance, the supplier should provide the measured relation between rubber content and spiral-flow length at the intended wall thickness.
A comparison against other grades should be performed on the same test protocol. Notched impact energy is thickness-dependent under ISO 180:2023 and ASTM D256-23; a 4.0 mm specimen cannot be directly compared with a 3.2 mm specimen. Lot-to-lot variation may be significant when the standard deviation approaches 2.0 kJ/m² to 3.0 kJ/m² under production Cpk expectations. A capability study should therefore include at least 15 specimens per batch, preferably from multiple cavities and from dry-as-molded and conditioned states.
If the supplier classifies H1115 as an extrusion grade, the comparison should include melt strength and parison or sheet sag behavior under thermoforming. Injection-grade ABS typically has a lower molecular weight tail and may not deliver sufficient melt strength for profile extrusion or thick sheet. Published data for H1115 in extrusion tooling is limited.
Compliance Verification and Supplier Certification Data
Because H1115 may be used in consumer, appliance, or automotive-adjacent components, compliance checks should be anchored to supplier declarations and analytical test reports rather than nominal grade descriptions. The matrix below lists standard methods usually relevant to ABS lot acceptance; it does not replace the H1115 datasheet.
| Property or attribute | Standard or reference | Verification note |
|---|---|---|
| Melt mass-flow rate or melt volume-flow rate | ISO 1133-1:2022, ASTM D1238-20 | Use supplier-specified load; common ABS conditions include 220 °C/10 kg and 230 °C/3.8 kg; confirm H1115 condition. |
| Density | ISO 1183-1:2019, ASTM D792-20 | Typical unfilled ABS density is 1.03 g/cm³ to 1.07 g/cm³; exact lot value required. |
| Tensile stress at yield and elongation at break | ASTM D638-14, ISO 527-2:2012 | Type I specimen at 50 mm/min; extensometer required for elongation. |
| Flexural modulus and flexural strength | ISO 178:2019, ASTM D790-17 | Three-point bending; record span-to-depth ratio and test speed. |
| Notched impact strength | ISO 180:2023, ASTM D256-23 | Test at 23 °C and -30 °C; report specimen thickness and notch geometry. |
| Vicat softening temperature | ISO 306:2022 | Method B50, 50 N, 50 °C/h; Method A50 may also be required. |
| Heat deflection temperature | ASTM D648-18 | 1.82 MPa and 0.45 MPa; edgewise orientation, 120 °C/h heating rate. |
| Flammability class | UL 94 | Report thickness 1.5 mm or 3.0 mm; vertical burn test. |
| RoHS restricted substances | IEC 62321 series | Pb, Cd, Hg, Cr(VI), PBB, PBDE; supplier analytical data or screening XRF with confirmation. |
| REACH SVHC | Regulation (EC) No 1907/2006 | Candidate List substances below 0.1 wt% per article as defined by supplier declaration. |
For applications requiring food-contact or medical-grade documentation, the supplier should provide a specific regulatory statement for H1115. General ABS compliance with FDA 21 CFR 177.1020 or EU Regulation (EU) No 10/2011 is grade-specific and must not be inferred from the polymer type alone. Published data for this specific configuration is limited, and no transfer of compliance from other JIANGXISUGO grades should be assumed.
For automotive interior components, fogging according to ISO 6452:2021 or SAE J1756 and odor according to VDA 270 may be required. Low-molecular-weight processing aids can migrate and condense at elevated service temperatures; therefore H1115 should be evaluated in the specific interior stack rather than assumed equivalent to other ABS grades.
Where H1115 is specified for electroplating or high-gloss painted substrates, the relevant difference from ordinary ABS is not captured by melt flow alone. Etching behavior is influenced by polybutadiene particle size, grafting efficiency and SAN molecular weight. Plating adhesion trials should be carried out on actual grade samples under production mold conditions, because published data for H1115 plating performance is limited.
Mold design for H1115 should apply the same runner and gate rules applicable to medium-flow ABS: full-round or trapezoidal cold runners with diameters from 3.0 mm to 6.0 mm, edge-gate diameters from 0.5 mm to 1.0 mm for wall thicknesses up to 2.0 mm, and vent depths from 0.02 mm to 0.03 mm. These values are starting points and must be corrected for the actual viscosity of H1115.
For textured or grained surfaces, draft angles of 1.0° to 3.0° are typical with unfilled ABS; deeper textures may require up to 5.0°. If H1115 is compared with filled or flame-retardant alternatives, the comparison should include mold-filling simulation, weld-line tensile strength, and post-mold shrinkage at 23 °C and 80 °C, because no single datasheet value captures these process-dependent responses.
Operational boundaries include avoidance of prolonged melt residence above 250 °C and avoidance of desiccant-free open drying beyond 4 h. H1115 should not be blended with non-styrenic regrind or moisture-sensitive additives unless the supplier has validated the combined system. Published data for H1115 in hot-manifold and high-shear applications is limited; therefore, validation on the target production tool remains necessary before full-volume release.
