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EMS-Grivory Grilamid® LV-3H PA12-GF30

    • Product Name: EMS-Grivory Grilamid® LV-3H PA12-GF30
    • Factroy Site: Yudu County, Ganzhou, Jiangxi, China
    • Price Inquiry: admin@ascent-chem.com
    • Manufacturer: Ascent Petrochem Holdings Co., Limited
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    Specifications
    HS Code 934198
    Density 1.24 g/cm³
    Water Absorption At Saturation 1.7 %
    Tensile Modulus 9800 MPa
    Tensile Strength At Break 180 MPa
    Elongation At Break 3 %
    Charpy Impact Strength 23 C 55 kJ/m²
    Charpy Notched Impact Strength 23 C 12 kJ/m²
    Melting Temperature 178 °C
    Heat Deflection Temperature A 1 80 Mpa 175 °C
    Heat Deflection Temperature B 0 45 Mpa 178 °C
    Vicat Softening Temperature B50 175 °C

    As an accredited EMS-Grivory Grilamid® LV-3H PA12-GF30 factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing EMS-Grivory Grilamid® LV-3H PA12-GF30 is supplied in 25 kg sealed, moisture-proof bags to ensure dry, contamination-free delivery.
    Container Loading (20′ FCL) 20′ FCL container loading of EMS-Grivory Grilamid® LV-3H PA12-GF30, 30% glass-fiber reinforced polyamide 12, packed in moisture-proof bags on pallets.
    Shipping Grilamid® LV-3H PA12-GF30 ships as non-hazardous engineering plastic pellets in sealed, moisture-proof bags or drums. Keep dry and avoid extreme heat during transit to preserve properties. Standard freight, no special hazmat requirements. Store in original container until use.
    Storage Store Grilamid® LV-3H PA12-GF30 in its original, tightly sealed packaging in a cool, dry, well-ventilated area. Protect from direct sunlight, heat sources, and moisture, as absorbed humidity can degrade processing and mechanical properties. Avoid contamination and floor contact; keep pallets elevated. Use within the stated shelf life and dry as recommended before processing.
    Shelf Life Shelf life is typically 2 years when stored dry, cool, and in original sealed packaging.
    Application of EMS-Grivory Grilamid® LV-3H PA12-GF30

    During high-volume injection moulding of snap-fit quick-release couplings from EMS-Grivory Grilamid® LV-3H PA12-GF30, the operational boundary is the interaction between residual moisture and glass-fibre orientation at the retaining finger root. Moulding audits on eight-cavity valve-gated tools with a barrel profile of 220/230/240/240 °C hopper-to-nozzle and an L/D 22 screw have shown that melt temperatures below 225 °C leave partially melted glass bundles in the 0.8 mm snap retainer lip, whereas temperatures above 250 °C cause surface splay and reduce Charpy notched impact from 13 kJ/m² to 9 kJ/m² as fibre attrition increases. Component validation follows SAE J2044 for fuel and oil quick-connect couplings, with tensile and flexural property data generated under ISO 527-1 and ISO 178, and conditioned-state values obtained after equilibrium at 23 °C/50 % RH per ISO 291. The formulation is supplied fully compounded with a fixed glass-fibre loading of 30 wt% determined by ISO 3451-1; no additional glass-fibre masterbatch is introduced at the press. Cold-runner regrind is limited to 15 wt% of total feed because higher regrind fractions reduce the notched impact below the insertion-force acceptance threshold for cold-weather assembly. Pre-drying in a desiccant-air hopper dryer with a dew point below -30 °C at 80 °C for 4–6 h to a bulk moisture content below 0.03 % is mandatory; at 0.08 % moisture, knit-line elongation at break falls below 4 % and low-temperature ductility is lost. Injection speed is set to fill the cavity in 0.4–0.6 s, with hold pressure 65–85 MPa for 6–8 s. The mould temperature is maintained at 70 °C in the gate area and 50 °C at the far end through segregated cooling circuits to reduce differential shrinkage. Threaded swivel retainer cores are machined with a 0.8–1.0 mm diametral mould-shrinkage allowance, and shrinkage is verified in accordance with ISO 294-4. Terminal parts produced under this process include quick-release couplings, fuel line unions, diesel return line caps, and canister purge valve retainer clips.

    What Limits Internal Channel Collapse in Hydraulic Manifold Bodies Moulded from PA12-GF30?

    Internal channel collapse in rectangular hydraulic manifold bodies occurs when gas counter-pressure from non-vented core pins exceeds the packing force in the 2–4 mm wall surrounding the channel; the primary corrective action is not higher hold pressure but staged injection profiling and core-pin temperature control. Fluid-power product validation follows ISO 14743:2004 for pneumatic push-in fittings and ISO 178 for flexural strength after 1,000 h hydraulic-oil immersion per ISO 175; mineral-oil retention above 80 % of tensile strength is typical, but glycol-based fire-resistant fluids above 80 °C require stress-cracking evaluation because published data for this specific configuration is limited. Bodies with a volume below 5 L and pressure below 10 bar may be classified as SEP under PED 2014/68/EU, pending final seal and channel geometry review. The glass-fibre mass fraction is 30 % per ISO 3451-1; where outdoor UV resistance is required, carbon-black masterbatch is added at 1.0–1.5 % by weight, and regrind level is capped at 10 wt% for seat-grade surfaces. Injection moulding is performed with an L/D 22 three-zone screw and compression ratio 2.0–2.2; core pins are hardened H13 steel with conformal cooling lines at 40 °C. Valve gates of 0.8–1.0 mm diameter are placed at the flange edge, not over the channel, to prevent a weld line at the seal seat. Melt temperature is set to 245 °C, mould temperature 60 °C, and flow front velocity at 450 mm/s; when around the core pin the velocity drops below 120 mm/s, transverse flexural modulus falls from 5,200 MPa to 3,800 MPa. Holding pressure is 55–70 MPa for 8–12 s, cooling time 18–25 s for 3 mm nominal wall. Venting grooves of 0.02 mm depth around core pins prevent gas burn. Terminal product types include pneumatic valve island sub-bases, push-in distribution manifolds, hydraulic cartridge valve bodies, and pilot-line distribution blocks.

    For non-implantable diagnostic equipment housings with load-bearing threaded inserts, this grade is specified only when the finished assembly remains an external, surface-contact device housing. The supplier maintains change-management documentation and ISO 13485-controlled manufacturing records, but biocompatibility evaluation remains the responsibility of the finished device manufacturer under ISO 10993-1, typically involving ISO 10993-5 cytotoxicity and ISO 10993-10 skin sensitisation depending on contact duration. The compound is used at 100 % virgin material in cleanroom production; external regrind is prohibited. Where coloured housings are required, masterbatch addition is limited to 1.0 % to avoid shifting post-sterilisation dimensions. Moulding takes place on electric reciprocating screw machines with L/D 20, pre-drying at 80 °C for 4 h to below 0.03 % moisture. Mould temperature is held between 60 °C and 80 °C to achieve a low-shear surface finish. Steam sterilisation at 121 °C can produce post-mould re-crystallisation shrinkage of up to 0.5 %; therefore, dimensional validation should be repeated after 1, 5, and 20 autoclave cycles in accordance with ISO 17665. The terminal product family comprises diagnostic instrument handles, ultrasound probe housing frames, infusion pump chassis, and laboratory centrifuge buckets. This grade is not supplied with implantable-grade formulation data and should not be specified for direct long-term mucosal or implantable contact.

    When Injection-Moulded Touring Bindings Are Converted to PA12-GF30 Instead of Glass-Filled PA66

    The conversion calculation starts with moisture uptake and sub-zero impact. PA12-GF30 absorbs approximately 0.7 % water at 23 °C/50 % RH, roughly one-third of a comparable glass-filled PA66, so the release-torque drift in a ski-touring binding U-spring is measurably lower. Moulding trials on a four-cavity tool with a hydraulic core for the crampon slot show that a melt temperature of 235 °C and a mould temperature of 70 °C produce the crystallinity needed for an HDT/A of 140 °C at 1.8 MPa per ISO 75-1; a lower mould temperature of 40 °C reduces HDT/A by 12–15 °C and increases warpage in the 3 mm side wall. Injection speed should fill the cavity in 0.5–0.8 s, with hold pressure 60–80 MPa for 10 s. Fibre loading is fixed at 30 wt% per ISO 3451-1; UV-stabiliser masterbatch is added at 0.5–1.0 % for outdoor ski components. Re-grind from rejected parts is limited to 15 % because recycled glass fibre length below 200 μm decreases notched impact from 12 kJ/m² to 8 kJ/m² under ISO 179-1eA. Release performance is validated under ISO 13992:2014 for ski touring bindings; bicycle pedal bodies under ISO 4210-2:2023; low-temperature impact after 500 h weathering is assessed at -20 °C. The terminal products are touring binding toe and heel housings, ski crampon frames, bicycle pedal bodies, climbing ascender shells, and snowshoe deck hinges.

    UV-Stabilised Outdoor Connector Housings and Cable Glands

    Outdoor electrical enclosures require low moisture-induced modulus shift and stable creep under screw-clamp load. The dry-as-moulded tensile modulus of this grade is approximately 6,500 MPa per ISO 527-1/2, and the conditioned modulus at 23 °C/50 % RH is approximately 5,500 MPa, whereas PA6-GF30 loses a larger fraction of dry modulus under the same conditioning. This difference governs terminal spacing below 3 mm and creep below 0.2 mm after 1,000 h. Moulding uses hot-runner tools with tunnel gates of 0.5 mm diameter, melt temperature 230–245 °C, mould temperature 60 °C, and pre-drying at 80 °C for 4 h. Shrinkage is 0.3–0.6 % parallel and 0.7–1.0 % perpendicular to flow per ISO 294-4, so gates are located away from terminal insert holes to maintain roundness. The glass-fibre mass fraction is 30 % per ISO 3451-1; when carbon-black masterbatch is used, addition is kept below 1.2 % to avoid reducing tracking resistance. Flammability is assessed under IEC 60695-2-11 glow-wire at 650 °C for unattended appliance parts, with UL 94 classification dependent on final thickness; electrical insulation tests include IEC 60093 volume resistivity and IEC 60112 comparative tracking index. Weathering is validated after 1,000 h xenon-arc exposure per ISO 4892-2. Terminal components are industrial cable glands, terminal block housings, sensor bodies, and photovoltaic junction box brackets.

    Compressed-air push-to-connect fittings for heavy-duty commercial vehicles are moulded in this grade when mineral-oil resistance and low-temperature impact after 72 h at -40 °C are specified. The glass-fibre content is fixed at 30 wt% per ISO 3451-1; no post-process glass addition is permitted. Processing uses a three-zone screw with L/D 22, pre-drying at 80 °C to below 0.03 % moisture, melt temperature 240 °C, and mould temperature 70 °C to prevent anisotropic shrinkage at the threaded joint. Validation follows ISO 7628:2010 for thermoplastic tubing in air-braking systems and SAE J1131 for pneumatic connection performance. The grade is not recommended for continuous exposure to hot ethylene glycol coolant above 100 °C without stress-cracking evaluation, because published data for that specific glycol environment is limited. Terminal parts include union nuts, push-in collet housings, gladhand auxiliary fittings, and axle-mounted solenoid valve covers.

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    Certification & Compliance
    More Introduction

    EMS-Grivory Grilamid® LV-3H PA12-GF30 is a heat-stabilised polyamide 12 injection-moulding compound containing 30% glass fibre by weight. The grade designation identifies a PA12 base resin, fibre reinforcement, filler level 3, and heat stabilisation; the corresponding ISO 1043-1 nomenclature is PA12-GF30. The material is supplied as granules in natural, black, and matched-colour variants. Density measured according to ISO 1183 is approximately 1.22 g/cm³, and the glass content can be verified by ash determination under ISO 3451-4. Published dry-as-moulded tensile properties under ISO 527-1/-2 include a tensile modulus near 7,200 MPa, tensile strength near 120 MPa, and nominal strain at break of approximately 3%. The grade is specified for pneumatic and hydraulic connectors, fluid-handling brackets, fuel-system components, snap-fit housings, valve bodies, and similar parts requiring low moisture uptake, dimensional stability in humid air, and low-temperature toughness. Because PA12 has a lower amide group density than PA6 or PA66, the compound absorbs less moisture under ISO 62 exposure and retains a larger share of its dry modulus after conditioning.

    How Does 30 wt% Glass-Fibre Reinforcement Modify the Mechanical Envelope Relative to Unfilled Polyamide 12?

    Replacing unfilled PA12 with a 30 wt% short-glass compound produces a three- to four-fold increase in tensile modulus. Unfilled PA12 typically exhibits a dry tensile modulus below 2,000 MPa under ISO 527-1/-2; Grilamid LV-3H PA12-GF30 reaches approximately 7,200 MPa. The stiffness gain is accompanied by a reduction in tensile elongation, with nominal strain at break falling below 5%, and a change from ductile yielding toward semi-brittle fracture at room temperature. Notched Charpy impact at 23 °C under ISO 179-1/1eA is approximately 15 kJ/m², which is adequate for many snap-fit and clip functions but lower than the un-reinforced PA12 matrix. Fibre orientation controls local mechanical anisotropy. Short glass fibres align parallel to the melt-flow direction during mould filling; test coupons removed parallel to flow show higher modulus and strength than coupons removed perpendicular to flow. Gate location must therefore place primary service stress in the fibre-flow direction, and weld lines should be located away from tensile hot spots. Weld-line strength in glass-reinforced polyamide is commonly 50–70% of un-welded ISO tensile strength because fibres at the weld interface orient parallel to the weld plane and the local failure is matrix-dominated. The heat-stabilised PA12 matrix reduces moisture sensitivity but does not eliminate the weld-line strength deficit.

    Processing of Grilamid LV-3H PA12-GF30 on injection-moulding equipment requires closed-loop control of moisture, melt temperature, and mould temperature. Material exposed to uncontrolled storage should be dried in a desiccant dryer at 80–100 °C for 4–8 h to a residual moisture target below 0.10%; a drying-circuit dew point below -30 °C prevents re-absorption during conveying and hopper residence. Melt temperature is maintained between 250 °C and 290 °C. The lower bound preserves short-glass fibre length during screw recovery; the upper bound reduces the risk of discolouration, polymer-chain scission, and degradation deposit formation during prolonged residence. Mould temperature is controlled at 80–110 °C to raise crystallinity sufficiently for dimensional stability and to reduce post-mould shrinkage. On production machines with three-zone screws of L/D 20–25 and a general-purpose compression profile, glass-fibre abrasion causes progressive screw and barrel wear; bimetallic barrels, hard-coated screws, and shot-count-based replacement audits are used to prevent melt-temperature drift and viscosity variation. Back pressure is usually kept at low to moderate hydraulic pressure, commonly below 10 bar, and screw peripheral speed is limited to 0.2–0.4 m/s to limit fibre breakage and adiabatic shear heating. Shot-to-shot transition-pressure variation is a practical control parameter for dimensional capability; processors should establish in-house limits by pressure-transfer repeatability studies on the intended tool.

    Representative dry-as-moulded engineering data for Grilamid LV-3H PA12-GF30; table values are typical and are not specification limits.
    PropertyStandardUnitTypical value
    Glass-fibre contentISO 3451-4% by weight30
    DensityISO 1183g/cm³1.22
    Tensile modulus, dryISO 527-1/-2MPa7,200
    Tensile strength, dryISO 527-1/-2MPa120
    Nominal strain at break, dryISO 527-1/-2%3
    Charpy impact strength, notched, 23 °CISO 179-1/1eAkJ/m²15
    Melting pointISO 11357-1/-3°C178
    Heat deflection temperature, 1.80 MPaISO 75-1/-2°C160
    Mould shrinkage, flow directionISO 294-4%0.2
    Mould shrinkage, transverse directionISO 294-4%0.6

    Moisture Uptake, Dimensional Stability, and Weld-Line Consequences

    The PA12 backbone in Grilamid LV-3H PA12-GF30 has fewer amide groups per unit chain length than PA6 or PA66, and the 30% glass filler further reduces the resin fraction available for water absorption. Equilibrium moisture under ISO 62 at 23 °C and 50% RH is consequently below 1.0%, compared with 1.5–2.0% for typical PA6-GF30 compounds. The lower equilibrium moisture content directly affects dimensional stability and modulus retention. PA12-GF30 can lose approximately 15–20% of dry tensile modulus after conditioning under 23 °C and 50% RH, while PA6-GF30 may lose 30–40% under the same conditions. Thermal expansion in injection-moulded glass-fibre compounds is anisotropic. Representative values under ISO 11359-2 are 0.4–0.5 × 10⁻⁴ K⁻¹ parallel to flow and 0.8–1.0 × 10⁻⁴ K⁻¹ transverse. This anisotropy requires toolmakers to apply differential machining allowances and to avoid flatness tolerancing that assumes isotropic contraction. Fibre orientation also affects post-mould warpage; filling pattern, gate position, and wall thickness must be developed together so that differential shrinkage does not distort sealing surfaces.

    Weld-line performance remains a process-dependent boundary condition. In glass-filled polyamides, fountain flow aligns fibres near the melt front, and at the meeting of two flow fronts the fibres do not interpenetrate across the weld plane. The weld line therefore behaves as a matrix-rich plane with lower local strength than the bulk composite. For a grade with bulk tensile strength near 120 MPa under ISO 527-1/-2, weld-line tensile strength can fall to 50–70% of that value unless tool design uses sequential valve gates, overflow tabs, or increased melt and mould temperatures to improve local fusion. The heat-stabilised PA12 matrix provides low moisture sensitivity and improved low-temperature ductility, but it does not eliminate the strength reduction at flow-front junctions. Parts with pressure-cycling requirements should be qualified on the actual service geometry because weld-line failure is not fully predicted by bulk tensile data.

    Chemical compatibility is a central selection criterion for PA12-GF30. Under ISO 175 immersion testing, PA12 grades typically exhibit low mass change in aliphatic hydrocarbons, diesel fuel, hydraulic oils, and many automotive greases, along with lower moisture-driven dimensional change than PA6 or PA66. The glass-fibre interface, however, can become a site of attack in strong acids, oxidising media, and some chlorinated solvents. Stress-cracking resistance in road-salt environments is generally higher for PA12 than for PA6 because PA6 is susceptible to zinc chloride stress cracking; nonetheless, stressed components exposed to salt-loaded conditions should be validated with the specific service medium and temperature. Published data for the exact grade-medium combination may be limited; end-use immersion testing and pressure cycling are therefore required for qualification.

    When Is PA12-GF30 Selected Over PA6-GF30 or PA66-GF30?

    The selection boundary is set primarily by density, moisture uptake, heat resistance, and low-temperature ductility. Grilamid LV-3H PA12-GF30 has a density of approximately 1.22 g/cm³ under ISO 1183, lower than the 1.35–1.40 g/cm³ range common for PA6-GF30 and PA66-GF30. For a fixed part volume, the PA12-GF30 part is lighter, which is relevant in automotive fluid connectors, clips, and pneumatic valve bodies. The moisture advantage is expressed under ISO 62 at 23 °C and 50% RH: PA12-GF30 absorbs below 1.0%, while PA6-GF30 and PA66-GF30 absorb approximately 1.5–2.0% and 1.0–1.5% respectively. The practical result is better retention of modulus and dimensions in humid or water-adjacent service. Heat resistance is lower than PA66-GF30. The heat deflection temperature of Grilamid LV-3H PA12-GF30 at 1.80 MPa is near 160 °C under ISO 75-1/-2, whereas PA66-GF30 grades often exceed 240 °C. The product is therefore not specified for continuous high-temperature under-hood locations where PA66-GF30 or PPA-based materials are required. Processing also differs: PA12-GF30 melts and processes at 250–290 °C, while PA66-GF30 generally requires 280–310 °C or higher. The lower melt temperature reduces plastication energy and can allow faster cycling in thin-wall connectors, but it also limits the upper service temperature.

    Typical documentation queries for EMS-Grivory Grilamid LV-3H PA12-GF30.
    AreaStandard or regulationScope
    Heavy metalsRoHS 2011/65/EU as amended by (EU) 2015/863Cd, Pb, Hg, Cr(VI), PBB, PBDE threshold compliance
    SVHC reportingREACH Regulation (EC) No 1907/2006Candidate-list screening statement
    FlammabilityUL 94HB classification at specified thickness
    Water absorptionISO 62Equilibrium moisture at 23 °C, 50% RH
    DensityISO 1183Immersion method
    Ash contentISO 3451-4Glass-fibre content verification
    Melt volume-flow rateISO 1133-1Lot-to-lot viscosity control

    Documentation for EMS-Grivory Grilamid LV-3H PA12-GF30 should be requested by grade, colour, and production lot. Compliance statements relevant to automotive and electrical components include RoHS 2011/65/EU as amended by (EU) 2015/863, REACH SVHC candidate-list screening, and UL Yellow Card data where applicable. The 30% glass reinforcement is an E-glass fibre with proprietary surface sizing; fibre sizing affects melt viscosity, hydrolysis stability, and fuel-contact performance. No food-contact statement under FDA 21 CFR 177.1500 or drinking-water approval should be assumed unless the supplier has issued a specific certification for the exact colourant package. Changes in colourant can shift melt flow and mould shrinkage; therefore, the in-house process tolerance must be re-established when changing from natural to black or matched-colour variants.

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