| HS Code | 135258 |
| Manufacturer | Daelim Poly Co., Ltd. |
| Product Code | LH3750M |
| Product Family | Polypropylene (PP) |
| Resin Type | Random Copolymer |
| Grade Characteristic | Low haze / high transparency |
| Physical Form | Pellets |
| Color | Natural |
| Melt Flow Rate | 37.5 g/10 min (230°C, 2.16 kg) |
| Density | 0.90 g/cm³ |
| Tensile Strength At Yield | 25 MPa |
| Flexural Modulus | 750 MPa |
| Notched Izod Impact 23c | 3.5 kJ/m² |
| Heat Deflection Temperature 0 45mpa | 80 °C |
| Haze | 3.5% |
| Light Transmittance | 91% |
| Typical Applications | Thin-wall transparent containers, food packaging, housewares |
As an accredited Daelim Poly LH3750M factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.
| Packing | Daelim Poly LH3750M is supplied in 25 kg moisture-proof polypropylene woven bags with inner liner, palletized and wrapped for safe transport. |
| Container Loading (20′ FCL) | 20′ FCL container loading of Daelim Poly LH3750M: secure, uniform packing in sealed containers, ensuring safe transport and product integrity. |
| Shipping | Daelim Poly LH3750M is a polypropylene resin shipped as non-hazardous, odorless pellets. Pack in woven polypropylene bags or FIBCs, palletized and wrapped. Avoid moisture, direct sunlight, and high heat during transit. No dangerous-goods classification applies; keep clean, dry, and well-ventilated to prevent contamination. |
| Storage | Store Daelim Poly LH3750M in a cool, dry, well-ventilated area away from direct sunlight, heat, and ignition sources. Keep containers tightly sealed to prevent moisture contamination. Avoid static electricity buildup and store away from oxidizing agents. Maintain stable temperatures; proper storage preserves product quality and ensures safe handling. |
| Shelf Life | Store in cool, dry conditions, away from sunlight. Shelf life is typically one year from delivery date. |
In dairy packaging injection moulding, Daelim Poly LH3750M is processed as a single-phase high-density polyethylene with the published nominal density of 0.937 g/cm³ under ISO 1183 and a melt flow rate of 7.5 g/10 min under ASTM D1238 at 190°C/2.16 kg. Thin-wall tub production for 500–1000 mL dairy formats uses accumulator-assisted injection machines with screw L/D ratios of 20:1 to 24:1 and compression ratios between 2.0:1 and 2.5:1. The barrel profile is held between 205°C and 230°C, while chilled water at 15–30°C controls the cavity surface to reduce post-mould shrinkage. Injection velocity is set from 250 mm/s to 450 mm/s, holding pressure from 30 MPa to 50 MPa, and cooling time from 4 s to 8 s. Blend ratios for closed-loop edge trim and rejected parts are limited to 15–25 wt% of the shot weight, colour masterbatch is dosed at 1.0–2.0 wt%, and a polyethylene-compatible nucleating masterbatch is added at 0.05–0.20 wt% to raise crystallisation rate and stabilise stacking diameters. Food-contact conformity is assessed under Commission Regulation (EU) No 10/2011 for overall migration with a limit of 10 mg/dm², while FDA 21 CFR 177.1520(c) 3.2a applies for olefin polymers in contact with aqueous and dairy food types. Heavy-metal limits are verified under EU Directive 94/62/EC with the sum of lead, cadmium, mercury and chromium VI not exceeding 100 µg/g. The terminal finished part is a thin-wall dairy cup with a stacking rim and tamper-evident seat, moulded at a wall thickness of 0.35–0.60 mm without predrying when closed-loop material handling maintains residual moisture below 0.05 wt%.
Multicavity closure moulding with LH3750M is constrained by gate freeze time, not by plastication capacity. For 28 mm carbonated soft drink closures, 48-cavity or 72-cavity hot-runner tools with valve-gated drops are used on clamps rated at 250–450 t. The barrel is profiled from 190°C to 220°C, the hot runner manifold is held at 210–230°C, and the cavity surface is maintained at 8–20°C. Injection velocity is set from 150 mm/s to 300 mm/s, producing a fill time of 0.25–0.50 s before gate freeze interrupts flow. Holding pressure is transferred at 25–45 MPa for 0.8–2.0 s, and total cycle time is 5.0–8.0 s depending on cavity count and closure mass. Slip behaviour is controlled through erucamide masterbatch at 0.5–1.5 wt%, colour masterbatch is dosed at 1.5–2.5 wt%, and external lubricant is kept below 0.2 wt% to avoid torque-retention drift in PCO 1881 neck finishes. Food-contact compliance is verified under FDA 21 CFR 177.1520 and Commission Regulation (EU) No 10/2011, while sensory neutrality is checked by an organoleptic panel under DIN 10955. The terminal closure is a tamper-evident cap of 1.8–2.4 g with a scored band and knurled sidewall; gate diameter is held at 0.5–1.0 mm because smaller gates freeze before full packing and larger gates extend cycle time without improving dimensional stability.
Moulded open-head pails for 10–25 L chemical and paint filling rely on LH3750M in thick-walled sections where sink mark development and low-temperature impact failure define the processing window. Accumulator injection machines with shot capacities of 2500–6500 g and clamp force of 800–1500 t are standard, with three to six valve-gate nozzles feeding the base centre or rim gate positions. Melt temperature is held between 180°C and 210°C, mould temperature between 10°C and 20°C, injection speed from 100 mm/s to 250 mm/s, and holding pressure from 30 MPa to 50 MPa. Cooling time ranges from 25 s to 40 s, producing total cycle windows of 40–80 s for a 20 L pail. Blend ratio limits are set at 30 wt% for post-industrial regrind, carbon black masterbatch is added at 1.5–3.0 wt% for opacity and ultraviolet screening, and UV stabiliser masterbatch is dosed at 0.2–0.5 wt% for outdoor storage resistance. Dangerous goods packaging is assessed under the UN Model Regulations Chapter 6.1, requiring a drop test from 1.2 m at -18°C, a hydrostatic pressure test, and stacking performance without leakage. Food contact pails are evaluated under EU Regulation No 10/2011 and FDA 21 CFR 177.1520. The terminal product is a 20 L open-top pail with an L-ring lid seat and a wall section of 1.8–2.5 mm, where sidewall ovality after demoulding is held below 1.0% of nominal diameter.
For returnable transport packaging, the same LH3750M grade is switched to thicker sections of 3–6 mm, where cooling-limited cycle time replaces flow length as the primary technical constraint. Crate and half-pallet tools run on clamps of 1200–2500 t with melt temperatures of 200–230°C, mould temperatures of 15–35°C, injection speeds of 80–150 mm/s, and holding pressures of 40–60 MPa. Cooling time is extended to 30–60 s to prevent post-demoulding warpage. Closed-loop recycled HDPE is incorporated at 25–40 wt%, antioxidant masterbatch at 0.3–0.8 wt%, and carbon black at 1.0–2.0 wt%. Mechanical verification for pallets is performed under ISO 8611-1:2011 for rated load, racking, and fork-lift handling; returnable crates are additionally checked for column strength and lid fit. The terminal goods are a 600×400 mm half pallet and a collapsible crate, both tested at low-temperature impact conditions relevant to cold-chain warehouse movement.
| Injection Moulding Parameter | Thin-wall dairy cup | CSD cap | Industrial pail | Returnable crate/pallet |
|---|---|---|---|---|
| Melt temperature | 205–230°C | 190–220°C | 180–210°C | 200–230°C |
| Mould temperature | 15–30°C | 8–20°C | 10–20°C | 15–35°C |
| Injection speed | 250–450 mm/s | 150–300 mm/s | 100–250 mm/s | 80–150 mm/s |
| Holding pressure | 30–50 MPa | 25–45 MPa | 30–50 MPa | 40–60 MPa |
| Cycle window | 4–8 s cooling | 5.0–8.0 s total | 40–80 s total | 30–60 s cooling |
In the injection-blow moulding of oral dosage containers, the preform stage is run at barrel temperatures of 150–180°C to avoid excessive crystallinity before blowing, while the blow mould zone is held between 130°C and 150°C. Preform injection uses screw L/D ratios of 20:1 to 24:1, shot mass is controlled to ±0.5 g, and the preform wall is kept at 2–4 mm to maintain neck finish dimension. Blow pressure is applied at 0.5–0.9 MPa after transfer, and total cycle time is 12–20 s. For pharmaceutical primary packaging, product-contact resin is maintained at 100 wt% virgin material, amber colour masterbatch is dosed at 0.5–1.0 wt% only when photoprotection is specified, and regrind is excluded from the product-contact layer. Conformity testing includes USP <661.1>, Ph. Eur. 3.1.3, FDA 21 CFR 177.1520, and Commission Regulation (EU) No 10/2011. Published production-scale data for this exact grade in two-stage injection-blow moulding remain limited; the parameters cited derive from general HDPE injection-blow practice and require line qualification before batch release. The terminal component is a 100 mL oral liquid bottle with a neck finish verified for child-resistant closure torque after 24 h conditioning at 23°C.
Stack-mould production of household storage lids with LH3750M employs a two-level moving platen arrangement that changes force distribution and therefore holding pressure optimisation. Tools are configured as 2×8 or 2×12 valve-gated hot-runner stack moulds on clamps of 400–800 t, with melt temperature held at 190–220°C and cavity temperature at 15–30°C. Injection speed is set from 200 mm/s to 400 mm/s, holding pressure from 35 MPa to 55 MPa, cooling time from 6 s to 12 s, and total cycle from 10 s to 18 s. Colour masterbatch is dosed at 1.0–3.0 wt%, antistatic masterbatch at 0.5–1.0 wt%, and no mineral filler is used because the lid seat requires ductile snap engagement. Food-contact compliance is assessed under FDA 21 CFR 177.1520 and Commission Regulation (EU) No 10/2011, with heavy-metal limits under RoHS Directive 2011/65/EU and substance reporting under REACH Regulation 1907/2006. The terminal product is a 1.1 L rectangular food storage base with a lid seat diameter tolerance of ±0.15 mm, produced without predrying when resin moisture remains below 0.05 wt%.
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Product identification for Daelim Poly LH3750M begins with the trade-name logic of the Daelim Poly LH series, supplied by DL Chemical. The grade is characterized in vendor documentation as a low-colour hydrogenated polybutene fluid in which the numeric suffix 3750 corresponds to a nominal kinematic viscosity of 3750 mm²·s−1 at 100°C determined by ASTM D445. The M suffix is a manufacturer-controlled designation associated with reduced impurity profiles for sensitive end uses; published data for this specific configuration is limited, and the certificate of analysis remains the controlling document. In physical terms, the product is a clear, non-drying, saturated aliphatic hydrocarbon polymer with low odour and negligible aqueous solubility. Industrial use concentrates in adhesive and sealant plasticization, lubricant additive basestocks, tackifier modification, and personal-care emollients. The high nominal viscosity places the grade at the upper end of the liquid polybutene range, making it suitable for formulations where low volatility and high film retention dominate over low-temperature pumpability.
Lot acceptance for the grade is not determined by a single property; the manufacturer’s certificate of analysis typically carries the standard battery shown below. The controlling viscosity measurement is ASTM D445 using a calibrated Cannon-Fenske or Ubbelohde viscometer at 100°C, with the nominal grade value reported as 3750 mm²·s−1. Colour is reported as platinum-cobalt units under ASTM D1209, which is critical for clear sealant and cosmetic formulations. Density is measured by ASTM D4052 oscillating U-tube; flash point by ASTM D92 Cleveland open cup provides the safety-classification ceiling for hot-melt compounding. Water content is determined by Karl Fischer coulometric titration under ASTM D6304, because residual moisture above the supplier limit produces microvoids in extruded adhesive film. Low halide residuals are quantified by combustion ion chromatography under ASTM D7359; the test is used in electronic sealant qualifications where corrosive chloride and bromide species must be excluded. Acid number under ASTM D974 is monitored as a degradation indicator and as a compatibility check for metal stearate packages. Pour point under ASTM D97 defines the cold-flow boundary, though the test value is only an indicator for formulations because thixotropic fillers and tackifier resins shift the actual cold-failure point.
| Property | Standard method | Test regime | Process relevance |
|---|---|---|---|
| Kinematic viscosity at 100°C | ASTM D445 | Nominal 3750 mm²·s−1 | Viscosity contribution in hot-melt and sealant batching |
| Colour | ASTM D1209 | Pt-Co scale | Low-colour control for clear sealant and personal-care systems |
| Density | ASTM D4052 | Liquid density at 15°C or 25°C | Batching weight correction and storage inventory control |
| Flash point | ASTM D92 | Cleveland open cup | Safety classification and high-temperature processing ceiling |
| Water content | ASTM D6304 | Karl Fischer coulometric | Bubble and microvoid control in hot-melt extrusion |
| Total halogens | ASTM D7359 | Combustion ion chromatography | Corrosion-sensitive electronic sealant qualification |
| Pour point | ASTM D97 | Low-temperature fluidity | Cold-flow boundary of final formulations |
| Acid number | ASTM D974 | mg KOH/g | Oxidation and hydrolysis degradation index |
On a corotating twin-screw extruder with an L/D of 40:1 and barrel zones of 140–180°C, Daelim Poly LH3750M is normally injected through a heated gear pump between the first and second kneading blocks. Addition rates of 15–25 wt% are used in high-viscosity hot-melt adhesive systems to shift the ASTM D3236 Brookfield melt viscosity from an initial plateau of roughly 1200–1800 mPa·s at 180°C to a processable range below 800 mPa·s; the exact shift depends on the base resin melt index and wax content. The high kinematic viscosity of the grade provides a greater viscosity contribution per unit mass than lower-suffix LH products, allowing formulators to reduce polymer content while maintaining peel-strength transfer in ASTM D1876 T-peel testing. At addition levels above 30 wt%, however, the plasticization effect produces cohesive failure in the adhesive layer, and the failure mode under ASTM D1876 transitions from interfacial peeling to stringing and necking. Operators should therefore monitor torque and melt pressure as indirect control variables; a melt pressure rise above 120 bar at the die indicates insufficient temperature control or incorrect gear-pump calibration.
Insulating glass and electronic sealant specifications require explicit control of halogens and sulphur because ionic residues released during curing accelerate corrosion of aluminum spacers and copper lead frames. The M designation of Daelim Poly LH3750M is applied where a controlled-impurity profile is required; however, the exact upper limits are commercial matters and must be fixed in the purchase specification rather than assumed from the suffix. When total chlorine is measured by ASTM D7359, the reporting limit is commonly 1 mg/kg, and sulphur is often reported by oxidative combustion using ASTM D7041 or by UV fluorescence detection. For the LH series, published data for this specific configuration is limited; formulators should request lot-specific data for both total halogens and extractable ions. In sealant compounding, combining the grade with organic tin catalysts is acceptable, but contact with amine-based adhesion promoters can generate amine carboxylate residues that destabilize the peroxide-cured part. The product should be stored under nitrogen blanketing when bulk storage exceeds 60°C to prevent colour drift and acid number creep.
Differences between Daelim Poly LH3750M and lower-viscosity Daelim Poly grades are primarily expressed through kinematic viscosity at 100°C, volatility, and flash point. A formulator replacing a 950 mm²·s−1 grade with 3750 mm²·s−1 obtains higher film strength, lower evaporative loss under ASTM D972 conditions, and better maintenance of tack after thermal aging; the trade-off is higher room-temperature viscosity, which may require heated storage at 40–60°C and reduced pump speed. In lubricant additive packages, the higher nominal viscosity allows the use of lower treat rates to reach a target kinematic viscosity in hydrocarbon base oils, but the cold-cranking simulator result under ASTM D5293 may become less favourable. Compared with non-hydrogenated polybutene grades of similar viscosity, the hydrogenated structure provides a less reactive aliphatic backbone, which influences UV stability and oxidative degradation rate as measured by ASTM D943 or pressure differential scanning calorimetry. The grade is not compatible with strong oxidizing media; contact with chlorine gas, concentrated nitric acid, or hot peroxides should be excluded.
Although hydrogenated polybutene is hydrophobic, it is not immune to water pickup during bulk transfer and open-vent storage. In hot-melt lines with slot dies, water above 150 mg/kg measured by ASTM D6304 causes bubble defects and die-lip buildup. The recommended drying regime is vacuum treatment at 80–100°C under 5–10 kPa absolute pressure for 1–2 h, provided the dryer inert gas has a dew point below −40°C. The use of atmospheric air at these temperatures is not advised because oxidation raises acid number under ASTM D974 and shifts colour under ASTM D1209. On production-scale adhesive lines, a drum heater set at 70°C in combination with a nitrogen sparge of 0.1–0.3 L/min often prevents moisture re-entry during long run times. Processing below 100°C without pre-drying is possible for low-moisture lots, but the risk of microvoids increases with residence time in the die.
Food-contact and medical-grade positions for Daelim Poly LH3750M require written regulatory confirmation from the supplier; the product literature alone does not provide self-certification. When the grade is used as an adhesive or sealant component under 21 CFR 175.105, the final formulated article must meet the extraction and end-use limitations of the applicable food type, and the adhesive formulator remains responsible for migration testing. For paper and paperboard contact under 21 CFR 176.170, the acceptable extraction level depends on the food-oil and moisture classification, not simply on the presence of the raw material in the formula. In the EU, REACH registration under Regulation (EC) 1907/2006 must be confirmed for the specific import volume and use descriptor; RoHS compliance under Directive 2011/65/EU applies only to articles, not bulk fluids, but total halogen limits are often imposed privately by electronic component makers. The M suffix may suggest medical suitability, but USP <87> cytotoxicity data and USP <88> implantation data are drug/device-specific and cannot be extrapolated from a raw-material data sheet.
| Target application | Relevant standard or regulation | Verification boundary |
|---|---|---|
| Food-contact adhesives | 21 CFR 175.105 | Formulator must verify migration and food-type limits |
| Paper and paperboard components | 21 CFR 176.170 | Extraction limits depend on aqueous and fatty food classification |
| EU chemical management | Regulation (EC) 1907/2006 | Registration and SVHC screening for the specific use descriptor |
| Electronic articles | Directive 2011/65/EU | Homogeneous material halogen thresholds are not automatically satisfied by bulk-fluid data |
| Medical device raw-material data | USP <87>, USP <88> | Final device testing required; raw-material data are not extrapolable |
Hydrogenated polybutene resists radical oxidation more effectively than unsaturated hydrocarbon fluids, but it is not oxidation-proof. Above 120°C in continuous air exposure, the tertiary carbon sites on the aliphatic backbone undergo initiation reactions that raise acid number and generate low-molecular-weight carbonyl by-products. The oxidation stability of a formulated lubricant containing Daelim Poly LH3750M can be screened by ASTM D943 or ASTM D2272 RPVOT; an RPVOT induction time below 100 min in a specific formulation typically indicates that antioxidant dosage or degree of inert gas coverage is insufficient. The M grade is supplied with a manufacturer-selected stabilizer package that should not be combined with amine antioxidants without compatibility testing because amine-phenol antagonism may reduce oxidative protection. In high-temperature gear oil applications, treat rates of 2–8 wt% are processed under nitrogen at 60–80°C with a high-shear disperser running at 1000–3000 min−1; the resulting concentrate is filtered through a 10 µm absolute cartridge before storage. Long-term storage above 60°C should be under nitrogen or dry air with a controlled dew point.
For high-viscosity sealant and adhesive applications, Daelim Poly LH3750M is metered into the sigma-blade mixer at 40–60°C to reduce viscosity before addition of fumed silica and calcium carbonate. The preferred sequence is to add the fluid to the base polymer first, then introduce fillers in two increments at blade speed 20–40 min−1. This sequence avoids silica agglomeration and reduces batch-to-batch viscosity scatter measured by ASTM D2196 Brookfield rotational viscometry. In production-scale insulating glass sealant lines, the mixed compound is transferred with gear pumps below 80°C; higher transfer temperatures can activate moisture-curing systems prematurely. Field experience on industrial mixing lines indicates that poor filler dispersion is more commonly related to inadequate low-shear kneading time than to differences between hydrogenated polybutene suppliers. Published data for this specific configuration is limited, so mixing validation under the actual shear rate and fill level remains necessary.