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Bada BADAMID PA12 H UV natural PA12, Dry

    • Product Name: Bada BADAMID PA12 H UV natural PA12, Dry
    • Factroy Site: Yudu County, Ganzhou, Jiangxi, China
    • Price Inquiry: admin@ascent-chem.com
    • Manufacturer: Ascent Petrochem Holdings Co., Limited
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    Specifications
    HS Code 762791
    Material Bada BADAMID PA12 H UV natural PA12, Dry
    Chemical Designation Polyamide 12 (PA12)
    Additives Heat stabilizer, UV stabilizer
    Color Natural
    Condition Dry
    Density 1.01 g/cm³
    Melting Point 178 °C
    Glass Transition Temperature 45 °C
    Tensile Strength At Yield 45 MPa
    Elongation At Break 220%
    Tensile Modulus 1400 MPa
    Flexural Modulus 1200 MPa
    Charpy Notched Impact Strength 23c 6 kJ/m²
    Heat Deflection Temperature 1 8mpa 55 °C
    Water Absorption Saturation 1.5%

    As an accredited Bada BADAMID PA12 H UV natural PA12, Dry factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing Packaged in 25 kg sealed moisture-proof bags, natural PA12 granules, dry, UV-stabilized, ready for processing.
    Container Loading (20′ FCL) 20′ FCL shipment of Bada BADAMID PA12 H UV natural PA12, dry, packed in sealed bags on pallets, containerized safely.
    Shipping Bada BADAMID PA12 H UV natural PA12, Dry is a polyamide 12 granulate, non-hazardous for transport. It is not regulated as dangerous goods under IMO/ADR/IATA. Ship in sealed, moisture-proof bags or drums on pallets. Avoid excessive heat, humidity, and direct sunlight. Protect from impact and contamination to preserve quality.
    Storage Store in original sealed packaging in a cool, dry, well-ventilated area. Keep away from direct sunlight, heat sources, and moisture, as PA12 is hygroscopic. Maintain temperatures below 50°C. Avoid prolonged UV exposure. Reseal container tightly after use to prevent moisture pickup.
    Shelf Life Store sealed, dry, cool; shelf life 24 months from production date. Protect from moisture and UV to preserve quality.
    Application of Bada BADAMID PA12 H UV natural PA12, Dry

    Extrusion of small-bore fuel vapour vent lines using BADAMID PA12 H UV natural as the outer jacket over a barrier layer is executed on a 30:1 L/D single-screw extruder fitted with a 60/80/60 mesh screen pack and a three-layer spiral mandrel die having a land length of 0.95 mm. The layer construction is specified as 0.4 mm outer PA12 H UV natural, 0.2 mm EVOH barrier, and 0.4 mm carbon-black-loaded PA12 inner; this 40/20/40 thickness split is used to balance permeation resistance and cold impact. The resin is dried at 80°C for 4–6 h in a desiccant dryer with a -40°C dew point to reduce residual moisture to below 0.08 wt%. Barrel temperature profile from feed throat to metering is 210°C / 225°C / 235°C / 240°C / 240°C, with melt temperature at the die entry controlled to 236°C ± 3°C. Screw speed on the 45 mm barrier screw is limited to 35–45 rpm, producing a residence time below 8 min; this prevents thermal degradation of the HALS stabiliser. Vacuum sizing is performed with water at 25°C and a vacuum level of -0.03 MPa to hold outside diameter at 8.0 mm ± 0.05 mm. The terminal product is a SAE J2260-conformant vapour return line for underfloor routing in diesel passenger cars. Permeation is assessed under SAE J1737 with aggressive fuel CE10 at 40°C; burst pressure after 1000 h at 90°C is verified by ISO 1402 hydrostatic testing. The material’s equilibrium moisture uptake of approximately 1.5 wt% at 50% RH under ISO 62 supports dimensional stability in high-humidity underbody conditions. A process boundary applies: if downstream vacuum sizing water falls below 12°C, the outer layer can freeze before crystallisation completes, producing residual stress and reducing low-temperature impact resistance under ISO 179/1eA at -40°C.

    Pneumatic Control Tubing in Push-In Connection Systems

    Pneumatic control tubing extruded from BADAMID PA12 H UV natural is run in 4 mm × 2.5 mm, 6 mm × 4 mm, and 8 mm × 5.5 mm formats on a 32 mm 24:1 single-screw extruder equipped with a melt pump and a 0.5 MPa pressure control loop. The crosshead die is held at 230°C, and the tube is passed through a 1.0 m vacuum calibration sleeve maintained at -0.03 MPa and 18°C. Outside diameter is controlled to ± 0.05 mm and wall thickness to ± 0.05 mm to meet retention force requirements of ISO 14743 push-in connectors. The natural grade contains no carbon black, so the HALS UV package is the primary outdoor stabiliser; after 2000 h of xenon-arc exposure under ISO 4892-2 Method A, tensile strength retention is above 85% for wall thicknesses of 1.0 mm and above. The terminal product is cut and coiled as replacement or OEM tubing for Festo, Legris, and Parker-style push-in systems in robotic dress packs and conveyor pneumatic circuits. Working pressure at +60°C for 6 mm × 4 mm tube is specified at 1.0 MPa, with minimum burst pressure at 23°C of 3.0 MPa after oil-free air conditioning. Melt fracture is the limiting process defect: the high-viscosity H grade requires a die temperature at least 10°C above the melt temperature and a die land length ratio of 15:1 to prevent sharkskin at line speeds above 20 m/min. Addition of 2 wt% processing aid masterbatch is permitted when line speed moves above 25 m/min; higher levels are not recommended because they can lower connector pull-out resistance after 14 days of creep at 60°C.

    For outdoor cable protection in photovoltaic trackers, a 21.5 mm inside diameter corrugated conduit is produced from BADAMID PA12 H UV natural on a 60 mm 25:1 single-screw extruder feeding a corrugator with 40 teeth and a 7.2 mm pitch. Melt temperature is maintained at 230°C ± 5°C at the die, and the parison is expanded into the mould blocks with an internal air pressure of 0.8 MPa. The internal air stream cools the tube to 70°C before release; a water-spray quench follows to reduce wall crystallinity and improve low-temperature hinge behaviour. Root wall thickness is set at 0.9 mm and crest wall thickness at 1.1 mm, giving a crush resistance above 450 N when tested by flat-plate compression at 50 mm/min. The UV-stabilised natural grade is selected where the conduit is exposed to ultraviolet radiation, salt spray, and temperature excursions from -40°C to +90°C at the tracker drive. Accelerated weathering is performed under ISO 4892-2 Cycle 1 for 3000 h; retention of tensile strength is above 80% and retention of elongation at break above 60% when measured on cut strips under ISO 527-2. The terminal product is a corrugated cable protection conduit for DC motor and sensor cables in single-axis solar trackers. In processing, block vacuum must remain below -0.05 MPa; higher vacuum causes the parison to thin at the crest and fail the IEC 61386-1 compression test after thermal ageing at 90°C for 168 h.

    What Limits Regrind Ratio in Air Brake Tubing Extrusion?

    Addition of clean, dry PA12 H UV regrind beyond 20–25 wt% in air brake tube extrusion creates two measurable risks: loss of spiral-coil shape memory and a shift in burst failure mode from ductile expansion to longitudinal splitting at elevated temperature. Production-scale lines processing PA12 air brake tube therefore restrict in-line regrind to 20 wt% and use only dried, uncontaminated edge trim or start-up scrap. The standard 12 mm × 1.5 mm tube is extruded on a 45 mm 24:1 barrier-screw extruder with a 60/80/60 mesh screen pack; take-off speed is 15–22 m/min, and calibration vacuum is -0.02 to -0.04 MPa. The tube is coiled at 70°C to form helical air brake coils for commercial trailers. Dimensional requirements under ISO 7628-1 and SAE J844 include 12.0 mm ± 0.10 mm outside diameter and 1.50 mm ± 0.10 mm wall thickness; hydrostatic burst testing at 25°C is normally above 4.5 MPa, while at 125°C the acceptance threshold is 2.5 MPa. The high-viscosity H grade contributes to coil spring-back: if the regrind fraction exceeds 25 wt%, the coil diameter after 24 h increases by more than 3%, and the tube ovality exceeds 0.15 mm. Because the natural grade is not carbon-black filled, the UV package from the virgin pellets is diluted by regrind; at 40 wt% regrind, UV stability in the coil section under ISO 4892-2 Method A may fall below the 2000 h threshold for underside trailer exposure. Published data for BADAMID PA12 H UV natural in this exact regrind configuration is limited; therefore the 20 wt% ceiling is applied as an operational boundary rather than a certified maximum.

    Compliance and operating boundary matrix for BADAMID PA12 H UV natural applications
    Application segmentProcessPrimary standard/methodControlled limit
    Fuel vapour return outer jacketThree-layer coextrusionSAE J2260, ISO 1402Moisture ≤ 0.08 wt%; melt ≤ 240°C
    Pneumatic push-in tubingVacuum-sizing extrusionISO 14743, ISO 4892-2OD tolerance ± 0.05 mm; line speed ≤ 25 m/min
    Solar tracker corrugated conduitCorrugated parison mouldingIEC 61386-1, ISO 4892-2Block vacuum ≥ -0.05 MPa; compression > 450 N
    Air brake coilTube extrusion and coilingISO 7628-1, SAE J844Regrind ≤ 20 wt%; ovality ≤ 0.15 mm
    Push-fit connector bodyInjection mouldingISO 14743, ISO 294-4Melt 245–255°C; seat diameter ± 0.03 mm
    Sensor housingInjection mouldingISO 4892-2, ISO 527-2Residual moisture ≤ 0.08 wt%; wall ≥ 2.0 mm

    Short-shot injection moulding of miniature push-fit connectors from BADAMID PA12 H UV natural is performed on a 120 t clamp force machine with a 30 mm three-zone screw and a 16-cavity hot-runner mould using 1.0 mm valve gates. The shot size is set to 92% of cavity volume to compensate for variable melt compressibility, and the remaining volume is packed out under a holding pressure of 60 MPa for 5 s. Melt temperature at the nozzle is 250°C ± 5°C, mould temperature is 50°C ± 5°C, back pressure is 1.2 MPa, and screw rotation is 120 rpm. Drying is repeated for 4 h at 80°C if the material has been exposed to ambient air above 60% RH for more than 30 min. The terminal product is a quick-connect body with an internal stainless steel grab ring and nitrile O-ring seat, used in low-pressure fuel return and pneumatic distribution in packaging machinery. Post-mould shrinkage after 24 h is 0.7% in flow direction and 0.9% transverse, measured under ISO 294-4; this shrinkage anisotropy is compensated by mould scaling before production. The collet seat diameter is held to 6.0 mm ± 0.03 mm without secondary machining. Operational boundaries include the weld line formed around the valve gate: for natural PA12 H UV, weld-line strength in the O-ring groove is 20–35% lower than the base tensile strength under ISO 527-2; therefore the gate is positioned away from the sealing land. If the seat is gated directly, the mould temperature must be raised to 60°C and the injection speed reduced to 120 cm³/s to avoid cold-flow marks that reduce burst retention after 72 h in E10 fuel at 50°C.

    When PA12 H UV Natural Is Processed Below 0.08% Moisture for Injection-Moulded Sensor Housings

    Moisture control is the primary process variable when injection moulding outdoor sensor housings from natural PA12 H UV because residual moisture above 0.10 wt% at melt temperatures above 240°C causes surface splay, gate blush, and depression of weld-line tensile strength under ISO 527-2. The resin is dried at 80°C for 4 h in a desiccant wheel dryer; the return air dew point is maintained at -30°C or below, and the feed system is purged with dry air to prevent moisture reabsorption during long machine cycles. The housing is moulded in a two-plate, cold-runner mould with 3.5 mm nominal wall thickness around an electronics potting cavity. Barrel set temperatures from feed to nozzle are 230°C, 235°C, 240°C, and 245°C; nozzle temperature is held at 245°C. The mould temperature is set to 55°C, and holding pressure is 45 MPa for 8 s, corresponding to the gate freeze time determined by cavity pressure sensors located at the last-fill region. Cooling time is 18 s, and total cycle time is 38 s on a 180 t machine. The terminal product is an IP67-rated sensor housing for agricultural automation, closed with a UV-stabilised natural PA12 cap that is ultrasonically welded after potting. The housing is exposed to ISO 4892-2 Cycle 1 for 3000 h; retention of tensile strength at break is above 80%, and colour shift ΔE is below 4.0 under CIELAB evaluation. A boundary applies: if the housing wall drops below 2.0 mm, crystallisation in the mould is too fast from the 55°C tool, and post-mould shrinkage anisotropy under ISO 294-4 exceeds 0.4% between flow and transverse directions; for thin-wall variants the mould temperature is increased to 70°C and cooling time is shortened to 12 s.

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    Certification & Compliance
    More Introduction

    The product Bada BADAMID PA12 H UV natural PA12, Dry is a natural, heat-stabilised and UV-stabilised polyamide 12 compound supplied as sealed, dry-state granules. The PA12 portion of the designation refers to polyamide 12 as defined in ISO 1043-1:2001. The H suffix denotes heat-ageing stabilisation, UV denotes ultraviolet stabilisation, natural denotes an unpigmented formulation, and Dry indicates a controlled residual moisture content before packaging. This grade is intended for injection moulding and extrusion applications requiring lower moisture uptake than PA6 or PA66, chemical resistance to aliphatic hydrocarbons when evaluated by ISO 1817, and retention of impact toughness at sub-zero temperatures. Representative class-level dry-state values for unreinforced PA12 include a density of 1.01–1.02 g/cm³ according to ISO 1183-1, a melting peak from 175 °C to 180 °C according to ISO 11357-3, and saturation water uptake of approximately 1.6 % by mass according to ISO 62. Published data for this exact Bada configuration is limited; the values quoted here are class-level PA12 values and must be verified against the lot certificate for the grade.

    How Does Moisture Uptake and Drying Set the Process Window?

    Residual moisture in PA12 activates hydrolytic chain scission during melt processing. The dry-state designation is generally associated with a residual moisture content below 0.10 % by mass, measured by Karl Fischer titration according to ISO 15512. Once the original sealed packaging is opened, the granulate adsorbs atmospheric moisture; at 23 °C and 50 % relative humidity the equilibrium moisture content approaches 0.7 %. Melt-processing above 0.15 % residual moisture produces splay, weld-line porosity, and viscosity reduction on injection moulding machines with screw diameters from 25 mm to 60 mm and L/D ratios from 20:1 to 25:1. On production lines with open material hoppers, moisture regain can occur within 30–60 min when the ambient dew point exceeds 10 °C; therefore, direct hopper-to-press loading is preferred after drying.

    Desiccant drying at 80 °C for 4–8 h with a dew point of -30 °C or lower reduces residual moisture to below 0.10 %. Overdrying at 80 °C is less critical for PA12 than for PA6 or PA66, but extended heated residence can shift the molecular weight distribution and increase the proportion of low-molecular-weight oxidative species. In extrusion, a single-screw extruder with a grooved feed section and L/D ratio of 24:1 to 30:1 is preferred; the first barrel zone is maintained at 220–240 °C to limit pre-melting and feed-blocking. If wet feedstock enters a vented extruder, hydrolysis products are only partially removed and the extruded strand can show surface roughness, diameter fluctuation, and reduced burst pressure in downstream tube production.

    For tube and profile extrusion, the moisture limit is often more stringent than for injection moulding because surface defects in continuous extrusions cannot be hidden by the mould surface. A dew-point transmitter in the dryer return air should be used to verify that the desiccant bed is not exhausted; return-air dew points above -20 °C reduce drying efficiency. Closed-loop vacuum or membrane dryers with independent regeneration are preferred when ambient humidity exceeds 60 % RH. Hydrolysis follows pseudo-first-order kinetics at melt temperature; the rate is proportional to water concentration and residence time. The practical limit of 0.10 % is therefore not a single-point guarantee but a processing boundary that protects the molecular weight distribution.

    Melt rheology, screw design, and thermal degradation limits

    For dry-state PA12 H UV natural, melt temperature is set between 230 °C and 270 °C for injection moulding and between 225 °C and 255 °C for profile or tube extrusion. Below 230 °C, semi-crystalline PA12 may not fully homogenise in short screw lengths, producing unmelted granules and flow lines. Above 270 °C, thermo-oxidative degradation becomes measurable; at residence times longer than 10 min, yellowing and a decrease in melt viscosity can occur even in heat-stabilised systems. The processing range is therefore narrower than for some short-chain polyamides; barrel heaters should be controlled in zones and the melt temperature should be confirmed with an immersion thermocouple rather than assumed from barrel setpoints.

    Mould temperature controls crystallisation and post-mould shrinkage. A tool temperature of 40–80 °C is typical for unfilled PA12. Lower mould temperatures below 40 °C reduce cycle time but increase frozen-in orientation and can lower impact resistance. At 60–80 °C, the crystallisation rate increases and the moulding can be ejected with more stable dimensions. The screw and barrel boundaries for injection moulding are shown in the table below. Published data for the specific Bada BADAMID PA12 H UV natural PA12, Dry lot may differ; the table should be verified against the supplier certificate.

    ParameterRecommended boundary or setpointControl method
    Drying temperature80 °C ± 5 °Cdesiccant dryer with dew point -30 °C or lower
    Drying time4–8 hhopper dryer after bag opening
    Residual moisture≤0.10 %ISO 15512
    Melt temperature injection moulding230–270 °Cmelt thermocouple/pyrometer
    Mould temperature40–80 °Cwater or oil thermoregulator
    Melt temperature extrusion225–255 °Cmelt thermocouple
    Screw L/D ratio injection moulding20:1–25:1machine specification
    Screw L/D ratio extrusion24:1–30:1machine specification
    Back pressure injection moulding0.5–1.5 MPahydraulic screw back pressure
    Screw speed80–200 rpmmachine display
    Shot size30–70 % of barrel capacitymachine setup
    Decompression2–5 mmmachine setup
    Nozzle temperature≤270 °Cthermocouple
    Melt volume-flow rate class range8–20 cm³/10 min at 235 °C/5 kgISO 1133-1

    On injection moulding machines, screw-back pressure in the range of 0.5–1.5 MPa and screw speed of 80–200 rpm are starting points for uniform melt quality; excessive back pressure above 1.5 MPa can raise melt temperature and degrade heat-sensitive natural PA12. The shot size should use 30–70 % of the barrel capacity to limit residence time. Nozzle temperature should be kept near the front-zone setpoint; drool can be controlled with decompression of 2–5 mm. Injection speed is adjusted to avoid shear-induced splay at gates; high shear rates above 100 000 s⁻¹ can cause localised melt fracture and visible streaks in natural grades.

    The semi-crystalline morphology of PA12 develops during cooling. Slow cooling in thick sections can increase spherulite size and reduce impact; fast cooling can produce lower crystallinity and lower modulus. Mould temperature and wall thickness therefore interact in a way that cannot be captured by melt temperature alone. Post-mould annealing at 120–140 °C for 2–4 h may be required for tight-tolerance parts, but this procedure should be validated for the natural UV-stabilised grade because annealing can alter surface appearance.

    Thermal ageing resistance conferred by the H package is not unlimited. Heat-stabilised PA12 grades in this class are commonly tested by ISO 188 accelerated ageing; tensile elongation and Charpy impact are the sensitive indicators. Dry-state PA12 should not be continuously exposed to hot air above 120 °C without application-specific lifetime testing, because oxidative degradation eventually reduces elongation at break. UV stabilisation retards photo-oxidative chain scission, but natural unpigmented grades remain more sensitive to long-term UV exposure than carbon-black-filled grades; colour change and surface microcracking can appear after extended outdoor weathering under ISO 4892-2 test conditions.

    For substitution decisions involving PA6, PA66, or PA11, the primary differentiators are moisture absorption, melt temperature, stiffness, chemical resistance, and low-temperature toughness. The comparative matrix below presents class-level dry-state values for unreinforced long-chain and short-chain polyamides; it is not a guarantee for the Bada grade and is provided for engineering screening.

    PropertyTest methodPA12 typicalPA6 typicalPA66 typical
    DensityISO 1183-11.01–1.02 g/cm³1.13–1.15 g/cm³1.13–1.15 g/cm³
    Melting peakISO 11357-3175–180 °C220–225 °C260–265 °C
    Water absorption saturationISO 62≈1.6 %9.0–9.5 %8.0–8.5 %
    Tensile modulus dry-stateISO 527-1/-21400–1700 MPa2800–3400 MPa3000–3500 MPa
    Notched Charpy -30 °CISO 179-1/1eA5–7 kJ/m²4–6 kJ/m²4–6 kJ/m²

    Compared with unreinforced PA6 and PA66, PA12 H UV natural shows lower tensile modulus and lower dry-state tensile strength but lower water uptake and lower mass gain in zinc chloride immersion tests conducted to ISO 175. At saturation, PA6 and PA66 water absorption can reach approximately 9.5 % and 8.5 % respectively under ISO 62, whereas PA12 remains near 1.6 %. The lower equilibrium moisture uptake reduces the shift from dry-as-moulded to conditioned service and improves dimensional stability in humid air. Dimensional change is commonly measured by ISO 62 and by linear mould shrinkage determination in ISO 294-4; lower moisture uptake does not eliminate all dimensional movement, but it reduces the magnitude of the dry-to-conditioned transition.

    Against PA11, PA12 has a slightly lower melting range (175–180 °C versus 185–190 °C) and comparable moisture uptake. Published data for direct Bada PA12 H UV natural comparison with specific PA11 grades is limited; selection should include fluid immersion testing to ISO 175 and ISO 1817 rather than polymer-class assumptions alone. In fuel-contact applications, the failure mode can shift from swelling to environmental stress cracking, so test specimens should be moulded under production-representative gate and packing conditions.

    When PA12 H UV Replaces PA6 or PA66 in Low-Temperature Impact Applications

    In automotive and industrial fluid-handling components, replacement of PA6 or PA66 with PA12 H UV natural is usually driven by moisture absorption, dimensional stability, chemical resistance to aliphatic hydrocarbons, and low-temperature impact. PA12 maintains measurable notched impact strength at temperatures below -30 °C; the exact lot-specific value must be taken from the certificate. For fuel-contact parts, the long-chain polyamide is generally evaluated against ISO 175 and ISO 1817 with the actual service fuel, because oxidative and acidic fuel impurities can shift the failure mode from swelling to stress cracking. PA12 tends to exhibit lower brittleness in dry cold environments, as indicated by notched impact testing under ISO 179-1/1eA, but low-temperature flexibility is also influenced by plasticizer content and moulded-in orientation.

    The material is used where lower stiffness is acceptable: cable ties, clips, connectors, tubing, and housings. For load-bearing structural parts, unreinforced PA12 has dry-state tensile modulus in the range of 1400–1700 MPa, which is lower than that of unreinforced PA6 or PA66; glass-fibre-reinforced grades are required for higher stiffness. The natural colour enables laser marking and colour compounding; however, colour concentrates should be dried with the base resin and carrier compatibility should be confirmed at the let-down ratio used on the production line. In multi-cavity hot-runner moulds, the use of natural PA12 requires thorough colourant dispersion and consistent hot-runner temperature balancing to avoid visible flow streaks and gloss variation; hot-runner nozzle temperatures should not exceed 270 °C.

    For extrusion of PA12 tube and cable jackets, the melt temperature is usually kept in the lower half of the range to increase melt strength and reduce drawdown. Downstream sizing in vacuum water baths with 60–80 °C water is common; the vacuum level and haul-off speed are set to match the required outside diameter and wall thickness. Bada BADAMID PA12 H UV natural PA12, Dry in natural colour can be laser marked after processing, but marking contrast should be validated on production-line samples because surface moisture and crystallinity affect the mark.

    Regulatory Boundary Conditions and Handling Limitations

    Compliance must be verified for the exact grade and batch. Polyamide 12 grades in this class may be reviewed for REACH registration and RoHS Directive 2011/65/EU. Food-contact or medical-grade status under FDA 21 CFR 177.1500 or European food-contact legislation should not be assumed for this natural dry-state product without written confirmation from the supplier. The grade is not automatically suitable for potable-water contact; product-specific certification to national plumbing standards must be obtained when required.

    Operational boundaries include incompatibility with strong oxidising acids, concentrated formic acid, phenols, and high-pressure steam above 140 °C. Contact with zinc chloride solutions is generally reported as less aggressive than for PA6 or PA66, but immersion testing to ISO 175 is required for each fluid. The granulate must be stored in sealed packaging at 15–30 °C; if the ambient warehouse humidity exceeds 60 % RH, drying is necessary after opening and before processing. Bada BADAMID PA12 H UV natural PA12, Dry should not be processed without verifying the lot-specific moisture content, melt flow rate, and mechanical properties against the supplier certificate.

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