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(R)-4-phenyl-2-oxazolidinone intermediates Pharma Grade API for Tablet / Capsule / Granule / Injection, Oral & Injectable

    • Product Name: (R)-4-phenyl-2-oxazolidinone intermediates Pharma Grade API for Tablet / Capsule / Granule / Injection, Oral & Injectable
    • Factroy Site: Yudu County, Ganzhou, Jiangxi, China
    • Price Inquiry: sales10@sinochem-nanjing.com
    • Manufacturer: Ascent Petrochem Holdings Co., Limited
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    Specifications
    HS Code 596564
    Product Name (R)-4-Phenyl-2-oxazolidinone Pharma Grade API Intermediate
    Product Type Pharma Grade API Intermediate for Tablet, Capsule, Granule, Injection, Oral & Injectable
    Chemical Name (4R)-4-Phenyl-1,3-oxazolidin-2-one
    Synonyms (R)-4-Phenyl-2-oxazolidinone; (R)-(-)-4-Phenyl-2-oxazolidinone
    Cas Number 90319-52-1
    Molecular Formula C9H9NO2
    Molecular Weight 163.17 g/mol
    Chiral Configuration R
    Appearance White to off-white crystalline powder
    Purity ≥98.0% (HPLC)
    Enantiomeric Excess ≥99.0% ee
    Melting Point 130-133 °C
    Solubility Soluble in methanol, ethanol, acetonitrile, and dichloromethane; sparingly soluble in water
    Grade Pharma Grade / GMP
    Dosage Forms Tablet, Capsule, Granule, Injection
    Route Of Administration Oral, Injectable
    Storage Conditions Store in a tightly closed container in a cool, dry, well-ventilated area, protected from light and moisture
    Packaging 25 kg fiber drum with double polyethylene inner bags
    Shelf Life 24 months when stored as recommended
    Application Chiral intermediate for pharmaceutical API synthesis; used in oral and injectable dosage forms
    Quality Standard In-house / Pharmacopoeial where applicable
    Water Content ≤0.5%
    Residue On Ignition ≤0.1%
    Heavy Metals ≤10 ppm

    As an accredited (R)-4-phenyl-2-oxazolidinone intermediates Pharma Grade API for Tablet / Capsule / Granule / Injection, Oral & Injectable factory, we enforce strict quality protocols—every batch undergoes rigorous testing to ensure consistent efficacy and safety standards.

    Packing & Storage
    Packing Packed in 25 kg net double LDPE-lined fiber drums, securely sealed and labeled for pharmaceutical API storage and transport.
    Container Loading (20′ FCL) Container loading (20′ FCL): Pharma-grade (R)-4-phenyl-2-oxazolidinone intermediate in sealed, palletized drums, securely braced, moisture-controlled, for oral/injectable use.
    Shipping Shipped as pharma-grade (R)-4-phenyl-2-oxazolidinone intermediates in sealed, light-resistant, tamper-evident containers under cGMP. Transport is temperature-controlled per stability data, with desiccants and shock protection. Each shipment includes CoA, MSDS, batch records, and customs documentation. Qualified air/sea courier logistics ensure chain-of-custody and regulatory compliance for Tablet, Capsule, Granule, Oral, and Injectable applications.
    Storage Store in a cool, dry, well-ventilated area away from direct sunlight, heat, moisture, and incompatible oxidizers. Keep containers tightly closed, upright, and clearly labeled. Maintain controlled room temperature unless stability data specify otherwise. For oral and injectable Pharma Grade API, store segregated by grade/status, clean, and protected from cross-contamination. Follow cGMP, batch traceability, and expiry requirements.
    Shelf Life Shelf life: Typically 24–36 months when stored sealed, dry, light-protected at controlled room temperature; confirm expiry from supplier stability data.
    Application of (R)-4-phenyl-2-oxazolidinone intermediates Pharma Grade API for Tablet / Capsule / Granule / Injection, Oral & Injectable

    For a chiral α-substituted carboxylic acid intermediate used in oral anti-diabetic tablet and granule campaigns, (R)-4-phenyl-2-oxazolidinone is first converted to its N-acyl derivative in a 300–500 L glass-lined reactor under nitrogen. The auxiliary is dissolved in anhydrous tetrahydrofuran and deprotonated with 1.05–1.15 equivalents of n-butyllithium at −78 °C to −65 °C; a chilled acid chloride solution is charged over 45–90 min while the internal temperature is held below −60 °C. The resulting N-acyl oxazolidinone is isolated in an agitated nutsche filter-dryer at 35–40 °C and 20–50 mbar. For enolate formation, lithium diisopropylamide is generated in situ at −75 °C, and the substrate is aged for 30 min before alkylation with a substituted benzyl halide at −70 °C to −55 °C. The diastereomeric ratio is monitored by chiral HPLC on a 4.6 × 250 mm column with hexane/ethanol 90:10 mobile phase at 1.0 mL/min and UV detection at 210 nm. Hydrolysis of the alkylated adduct with lithium hydroxide and 30% hydrogen peroxide in tetrahydrofuran/water at 0 °C releases the chiral carboxylic acid and the recovered auxiliary. The acid is then coupled to the aglycone carrier, and the final API is dry-milled through a 0.5 mm screen and blended with microcrystalline cellulose, croscarmellose sodium, and magnesium stearate. During direct compression, tablet hardness is controlled to 60–90 N, disintegration to ≤ 15 min per USP <701>, and the undesired enantiomer in the intermediate to ≤ 0.15% area. Residual tetrahydrofuran is limited to 720 ppm under ICH Q3C Table 2. Published data for this specific configuration is limited for named commercial SGLT-2 inhibitor dossiers; the processing windows above reflect common pilot-plant ranges rather than a single regulatory dossier.

    Which Critical Process Parameters Limit Oxidative Cleavage Scale-Up for Capsule API Intermediates?

    In a hard gelatin capsule campaign for an oral drug substance derived from the same chiral acid intermediate, the N-acyl oxazolidinone cleavage step is operated in a 1000 L glass-lined reactor with a heated jacket and a side-mounted pH probe. The biphasic mixture is held at 0–5 °C while 30% hydrogen peroxide is metered at 0.8–1.2 L/h. The pH is maintained between 10.5 and 11.5 by 2 M lithium hydroxide, supplied through a pH-stated dosing pump. Above pH 12.0, base-catalysed epimerization of the α-chiral centre increases the undesired isomer by 0.3–0.5% area per 15 min excursion; below pH 10.0, perhydrolysis conversion falls below 80% within the 6 h processing window. Primary or secondary amine bases are avoided in the aqueous cleavage because nucleophilic ring-opening of the oxazolidinone competes with perhydrolysis above pH 10. The reaction is quenched with aqueous sodium sulfite to ≤ 5 ppm residual hydrogen peroxide, confirmed by redox titration. The free auxiliary is extracted into dichloromethane at 20–25 °C, vacuum distilled, and re-specified by HPLC before reuse in subsequent batches. For capsule drug substance, the isolated carboxylic acid is recrystallized from isopropanol/water 70:30 and vacuum-dried at 40 °C until loss on drying is ≤ 0.5%. The capsule formulation is prepared by wet granulation with pregelatinized starch and crospovidone; the granulate is dried in a forced-air oven at 50–55 °C until Karl Fischer moisture is 1.5–2.5%. Fill weight is maintained within ± 3% on a dosator machine operating at 100,000 capsules/h, and content uniformity is assessed per USP <905>. Process capacity is limited by hydrogen peroxide dosing rate rather than reactor volume; localized pH overshoot occurs when the lithium hydroxide addition nozzle is placed less than 30 cm from the pH electrode.

    Sterile Injectable Route Intermediates Require Orthogonal Residual Boron Control After Sodium Borohydride Cleavage

    For an injectable chiral amino alcohol intermediate, the N-acyl oxazolidinone is reduced with sodium borohydride in THF/water 95:5 at 0–5 °C rather than lithium hydroxide/hydrogen peroxide. The reduction is quenched with acetone, and the resulting borate salts are removed by extraction into water and passage through an ion-exchange column. Residual boron is monitored by ICP-MS; because ICH Q3D does not assign a parenteral PDE for boron, a process-specific limit of ≤ 10 ppm is justified from parenteral formulation safety data. The chiral alcohol is then protected as a tert-butyldimethylsilyl ether and coupled to a sulfonyl chloride or activated ester under anhydrous conditions. The final injectable API is dissolved in Water for Injection and filtered through a 0.22 µm PVDF membrane; pre-filtration bioburden is controlled to ≤ 10 CFU/100 mL. For a 10 mL intravenous product with a maximum intended dose of 2 mL/kg/h, the endotoxin limit is calculated as 5 EU/kg/h, and the batch specification is set at ≤ 0.25 EU/mL using USP <85>. The solution is lyophilized at a shelf temperature of −40 °C to −35 °C and chamber pressure 50–100 mTorr; cake moisture is held to ≤ 1.0% by Karl Fischer. Particulate matter is evaluated post-reconstitution per USP <788>. The absence of hydrolytic cleavage by-products is confirmed by LC-MS with a reporting threshold of 0.10% area.

    When a parenteral peptidomimetic API is prepared from the chiral carboxylic acid intermediate, the acid is activated with HBTU and N-methylmorpholine in dimethylformamide at 0 °C, then coupled to a protected amino ester. The coupling is complete within 4 h at 20–25 °C, as monitored by reversed-phase HPLC at 215 nm. Residual dimethylformamide is removed by vacuum distillation at 40 °C and 10–20 mbar; the protected peptide-mimetic is precipitated from methyl tert-butyl ether and dried at 35 °C to ≤ 0.5% loss on drying. Deprotection with trifluoroacetic acid/triisopropylsilane 95:5 at 10–15 °C is followed by MTBE precipitation; residual trifluoroacetate is controlled to ≤ 10 ppm by ion chromatography. The final acetate salt is converted to a sterile lyophilized powder under ISO Class 7 conditions, with the vial fill weight controlled to ± 1% on a 300 vial/min aseptic filling line. This route is more sensitive to auxiliary-derived residual alcohols than the oral route because esterification-resistant alcohol impurities can compete with the activated acid during coupling.

    When Film-Coated Tablet Cores Are Produced by Direct Compression, Chiral Purity and Particle Size Specifications Are Set at the Intermediate Not Final Blend

    In a direct compression tablet campaign, the isolated chiral acid intermediate is not further recrystallized after coupling; therefore its particle size and chiral purity are fixed before the final API drying stage. The coupled API is jet-milled to D90 ≤ 20 µm, yielding a bulk density of 0.30–0.45 g/cm³, and blended in a 500 L bin blender at 12 rpm for 20 min with lactose monohydrate, microcrystalline cellulose, crospovidone, and magnesium stearate. The final blend is sampled for flow using a ring shear tester at 1.2–2.0 kPa normal stress. Compression is performed on a 16-station rotary press at 15–25 kN main compression force. Tablet hardness is maintained at 70–100 N, friability at ≤ 0.3% per USP <1216>, and disintegration at ≤ 15 min per USP <701>. Because the final blend dilutes the API to 5–10% by weight, chiral impurity excursions present at 0.20–0.25% area in the intermediate are not reliably detected by final blend content uniformity testing; the chiral HPLC limit is therefore set at the intermediate stage. The processing suite is maintained at 30–40% relative humidity because moisture uptake above 60% RH causes agglomeration and flow deterioration in the jet-milled API.

    Residual Solvent and Elemental Impurity Control Boundaries Across Oral Granule, Capsule, and Injectable Campaigns

    Residual solvent profiles differ between oral and injectable downstream segments. The oral granule and tablet routes rely on ICH Q3C Table 2 limits for extraction and reaction solvents, while the injectable route adds a Water for Injection no-residual-solvent requirement for the sterile filtered solution before lyophilization. The table below consolidates the control points applied to (R)-4-phenyl-2-oxazolidinone-derived intermediates prior to final dosage form manufacture.

    Control pointStandard or methodApplication boundary
    Residual tetrahydrofuranICH Q3C Table 2≤ 720 ppm oral intermediate
    Residual dichloromethaneICH Q3C Table 2≤ 600 ppm oral intermediate
    Residual methanolICH Q3C Table 2≤ 3000 ppm oral intermediate
    Residual tolueneICH Q3C Table 2≤ 890 ppm oral intermediate
    Water contentUSP <921> Method Ia≤ 0.5% capsule intermediate; ≤ 1.0% injectable cake
    Undesired enantiomerChiral HPLC≤ 0.15% area oral; ≤ 0.10% area injectable
    EndotoxinUSP <85>≤ 0.25 EU/mL for 10 mL IV product at 2 mL/kg/h
    Particulate matterUSP <788>Post-reconstitution injectable

    The oral granule route additionally applies a loss-on-drying target of ≤ 0.5% after tray drying at 50–55 °C, while the injectable route requires pre-filtration bioburden ≤ 10 CFU/100 mL and a 0.22 µm membrane filter. Elemental impurities are screened by ICP-MS under ICH Q3D; for parenteral dosage forms, the parenteral PDE values apply, with specific attention to palladium if hydrogenation is used elsewhere in the route.

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    Certification & Compliance
    More Introduction

    (R)-4-Phenyl-2-oxazolidinone, identified by CAS 90319-52-1, is a pharma-grade chiral oxazolidinone intermediate supplied as a white to off-white crystalline powder. Molecular formula is C9H9NO2 and molecular mass is 163.17 g/mol. The commercial model designation is not a harmonized pharmacopeial identifier; it is referenced as a manufacturer-specific article code on the certificate of analysis, for example a grade code linked to lot-level release for downstream synthetic use. The material is used as a chirality-controlling building block in the synthesis of active pharmaceutical ingredients subsequently formulated into tablets, capsules, granules, oral liquids, and injectable preparations. It is not itself directly compressed into final dosage forms; instead, it is consumed in acylation, alkylation, or aldol chemistry before the final API is isolated, purified, and released for formulation.

    ParameterAcceptance rangeTest method
    AppearanceWhite to off-white crystalline powderVisual inspection against reference standard
    Assay by HPLC≥ 99.0% area normalized, anhydrous and solvent-free basisIn-house gradient HPLC, UV 254 nm
    Enantiomeric purity(R)-enantiomer ≥ 99.5%; (S)-enantiomer ≤ 0.5%Chiral HPLC, polysaccharide stationary phase
    Specific rotation−69.5° to −71.0° (c = 1.0, chloroform, 20 °C)Ph. Eur. 2.2.7
    Loss on drying≤ 0.5% after 2 h at 105 °CUSP 731
    Residue on ignition≤ 0.1%USP 281
    Water content≤ 0.5%USP 921, Karl Fischer coulometric
    Residual solventsMethanol ≤ 3000 ppm; dichloromethane ≤ 600 ppm; ethyl acetate ≤ 5000 ppmICH Q3C, USP 467 headspace GC
    Elemental impuritiesPb ≤ 5 ppm, Cd ≤ 2 ppm, As ≤ 2 ppm, Hg ≤ 1 ppmICH Q3D, USP 232, USP 233

    Residual solvent removal is constrained by crystalline lattice stability. Methanol is frequently used as the recrystallization solvent, and drying is carried out in rotary vacuum dryers at 40–45 °C jacket temperature with reduced pressure until loss on drying and headspace gas chromatography meet the acceptance limits. If dichloromethane is used during extraction or purification, the Class 2 limit of 600 ppm becomes the release control, and extended drying under vacuum may be required for batches above 50 kg. Storage is normally in double low-density polyethylene bags inside a fiber drum under nitrogen headspace at 2–8 °C in a dry environment. Exposure to relative humidity above 60% requires re-drying before use due to surface moisture uptake that can affect gravimetric feeding accuracy.

    What Process Specifications Apply to (R)-4-Phenyl-2-Oxazolidinone as a Chiral Auxiliary Intermediate?

    Because no harmonized USP or Ph. Eur. monograph exists for this intermediate, the material is released under supplier specifications aligned with ICH Q7 and ICH Q6A for critical starting materials and intermediates. The control strategy includes enantiomeric purity, assay, residual solvents, water content, and elemental impurities. In downstream API synthesis, the C4 stereocenter directs enolate alkylation and aldol addition; enantiomeric excess above 99.0% is generally required for subsequent diastereoselective transformations. Analytical release of the intermediate typically uses high-performance liquid chromatography with chiral stationary phases, often with hexane/2-propanol mobile-phase systems and UV detection at 254 nm.

    Specifications for this intermediate should not be confused with final dosage form release. For tablet and capsule APIs, ICH Q6A decision trees for particle size, polymorphism, and dissolution apply only after the final drug substance is manufactured. For injectable APIs, bacterial endotoxin and particulate matter are controlled on the final drug substance, not on this synthetic intermediate. The compound is not depyrogenated for sterile use because it is introduced at a synthetic stage where subsequent purification, filtration, and final sterilization are required.

    In production-scale chiral auxiliary chemistry, the material is typically dried to a free-flowing crystalline state after recrystallization. Residual chiral counterpart content is monitored by chiral HPLC because even 0.5% of the (S)-enantiomer can alter downstream diastereomeric ratios. The analytical certificate of analysis therefore includes the enantiomeric purity as a release criterion. Process deviations in enantiomeric purity are managed by recrystallization or re-crystallization from selected solvent systems; published data for this specific configuration is limited to supplier process development reports rather than independent peer-reviewed studies.

    Solid-State Handling, Milling, and Blending Behaviour

    The phenyl substituent increases crystallinity relative to 4-benzyl-2-oxazolidinone analogues, which reduces solvent retention but also lowers aqueous solubility. The dry powder is handled as a crystalline solid; particle size distribution is controlled by sieving or laser diffraction after milling. Jet milling under nitrogen is used when fine particle size is required for solubility of the subsequent acylated intermediate, but high-energy milling can generate amorphous surface domains and must be followed by controlled recrystallization or equilibration. No USP powder flow classification is assigned to the intermediate, and it is not used as a direct compression excipient. Bulk and tapped density measurements per USP 616 may be reported on supplier certificates, but published data for this specific configuration is limited.

    Incompatibilities include strong aqueous alkali, mineral acids, and oxidizing agents. Aqueous hydroxide can open the oxazolidinone ring under uncontrolled conditions; strong acid can hydrolyze the carbamate functionality. Storage should be separate from oxidizing agents and from moisture-sensitive reagents. If the material is exposed to high humidity or elevated temperature above 40 °C, re-testing for water content and chiral purity is required before release.

    When the Intermediate Is Transferred into Oral Solid Dose and Injectable Synthetic Routes

    In oral solid dose synthesis, (R)-4-phenyl-2-oxazolidinone is typically N-acylated with an acid chloride or mixed anhydride in anhydrous tetrahydrofuran. Enolate formation is conducted with lithium diisopropylamide or n-butyllithium at temperatures between −78 °C and −65 °C, followed by addition of an alkylating agent. The resulting diastereomeric product is separated by chromatography or crystallization. The chiral auxiliary is then cleaved by lithium hydroperoxide or lithium hydroxide hydrolysis; because the C4 phenyl group is not removed by hydrogenolysis, the intact auxiliary is recovered as a recyclable cleavage stream. This differs from 4-benzyl-2-oxazolidinone auxiliaries, where the benzyl substituent can be removed by catalytic hydrogenolysis over palladium on carbon.

    For APIs intended for injectable use, the synthetic route must purge auxiliary-derived byproducts to below ICH Q3C and ICH Q3D thresholds. The final injectable API is then tested for bacterial endotoxin per Ph. Eur. 2.6.14 or USP 85, and for particulate matter per Ph. Eur. 2.9.19 or USP 788. The intermediate itself is not subjected to these injectable release tests because it does not appear in the final formulation. For tablet, capsule, and granule APIs, the key control is the absence of auxiliary-derived impurities in the final drug substance; the synthetic route must include a cleaning step capable of removing or reducing the auxiliary to levels justified by ICH Q3A or pharmacopeial thresholds.

    Model-specific documentation for the intermediate should include the chemical name, CAS number, supplier article code, batch number, retest date, storage conditions, and approved specification reference. In pharmaceutical quality systems, the material is controlled as an intermediate or starting material under ICH Q7 where designated as an API starting material; otherwise, it is managed under supplier qualification and vendor change control. The product is not interchangeable with the (S)-enantiomer or with non-chiral 2-oxazolidinone in routes requiring stereocontrol.

    Comparing the (S)-Enantiomer and 4-Benzyl Analogues for Chiral Induction Strength

    ProductC4 substituentStereochemical roleRemoval routeKey difference
    (R)-4-Phenyl-2-oxazolidinonePhenylDirects one enolate face in Evans alkylation/aldolHydrolytic cleavage with LiOOH or LiOHPhenyl group is not removable by hydrogenolysis
    (S)-4-Phenyl-2-oxazolidinonePhenylProduces the opposite absolute configurationHydrolytic cleavage with LiOOH or LiOHOpposite enantiomer; chiral HPLC must resolve
    4-Benzyl-2-oxazolidinoneBenzylChiral auxiliary with more flexible side chainHydrolysis or hydrogenolysis over Pd/CBenzyl permits hydrogenolytic auxiliary removal
    2-OxazolidinoneHydrogenNo stereogenic center at C4Not applicableNo chiral induction; used as solvent or intermediate

    The (R)-phenyl analogue is selected when the synthetic route cannot tolerate hydrogenolysis conditions or when phenyl substitution provides better crystallization of downstream diastereomers. Its higher crystallinity can improve isolation of acylated intermediates, but it also presents slower filtration during workup if fine crystals are generated. The 4-benzyl analogue is preferred when catalytic hydrogenolysis is already present in the route and when auxiliary recovery by hydrogenolysis is desirable. The non-chiral 2-oxazolidinone cannot be used as a chiral auxiliary; it has no C4 stereocenter and therefore does not exert stereochemical control in Evans enolate chemistry.

    Operational boundaries for the (R)-4-phenyl intermediate are defined by the stability of the oxazolidinone ring and the chiral center. The material should not be stored in the presence of strong aqueous base or mineral acid at ambient temperature. In synthesis, enolate formation should be maintained below −65 °C to limit racemization and auxiliary ring opening. When acylating the auxiliary, moisture must be excluded because residual water consumes the organolithium base and reduces conversion. After cleavage, the recovered auxiliary may be contaminated with lithium salts and must be re-crystallized before reuse. Published data for repeated auxiliary recycling under good manufacturing practice conditions is limited; each reuse must be qualified by chiral purity and residual solvent testing.

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